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Old 02-26-2019, 11:15 PM   #1
rcazwillis
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Starter gear

Newer style, smaller starter. After the truck starts, it sounds like the flex plate taps something a couple of times. Then quiets down at idle. Revving does not change anything. When accelerating, it makes a similar sound, but less aggressive. It looks like the starter gear does not retract all the way into the starter housing. When I push on it, the gear goes back far enough so the leading edge is inside the nose come. When I release pressure, it drifts back out a bit. Shouldn't this stay inside the nose come?

Shiming it does not change anything. Right now,I have more than 1/8" between ring gear starter shaft. Probably too much.
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Old 02-27-2019, 01:29 AM   #2
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Re: Starter gear

I had one break the fork that retracts the bendix. And it would bounce off the flex plate and make a horrible racket.
Died after a wiring order malfunction with some extended cranking.
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Old 02-27-2019, 04:07 AM   #3
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Re: Starter gear

Flex plate bolt not tightened enough or has a washer under it.
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Old 02-27-2019, 10:42 AM   #4
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Re: Starter gear

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Originally Posted by toolboxchev View Post
Flex plate bolt not tightened enough or has a washer under it.
No washers. Possible one is loose.
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Old 02-27-2019, 01:54 PM   #5
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Re: Starter gear

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Originally Posted by rcazwillis View Post
No washers. Possible one is loose.
The stock ones have somewhat of a small or shallow/short profile. I believe they are a grade 8 with a fine thread. If they stick out too much they will tick or knock against other equipment like the starter and such.

I have seen it before, not tightened enough, or loosened up ticking on the starter.

Hope this helps! Flex Plate to Torque Converter Bolt to be specific.
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Old 02-27-2019, 10:19 PM   #6
Mike C
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Re: Starter gear

The unsupported nose Hitachi style starters come with a spacer ring that moves the drive gear further away from the flexplate.
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Old 02-27-2019, 10:38 PM   #7
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Re: Starter gear

Found the video of what my starter did.

https://youtu.be/g-pkemjgaPs
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Old 02-28-2019, 10:11 AM   #8
rcazwillis
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Re: Starter gear

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Found the video of what my starter did.

https://youtu.be/g-pkemjgaPs
Interesting, it was just sliding back and forth. Mine does not do that.
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Old 02-28-2019, 01:29 PM   #9
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Re: Starter gear

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Originally Posted by rcazwillis View Post
Interesting, it was just sliding back and forth. Mine does not do that.
Yeah, still started a 454 fine. Just randomly bounced off the flex plate made an awful racket.
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Old 03-03-2019, 08:04 PM   #10
rcazwillis
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Re: Starter gear

While fixing a leak on the rear, I swapped back in the old flexplate. First thing I noticed was the ring gear was centered on the starter opening. The other was closer to the starter. I think the new flexplate had the ring welded on off center. Starter sounds much better.
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Old 03-03-2019, 09:49 PM   #11
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Re: Starter gear

Good you found it. Chasing noises and vibrations is frustrating
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