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Old 03-25-2026, 01:48 PM   #1
THI
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Re: 454 dually header/exhaust question

If the O2 sensor is anywhere downstream you need a heated O2 sensor to operate properly (with or without a cat). If emission testing is not an issue (you mentioned no cat) I would go with one of the dual exhaust kits and get a collector that has the bung for the O2 sensor and wire in a heated O2 sensor.

The factory 454 TBI exhaust had two choke points, the factory "Y" pipe overlapped inside where the two pipes met, and the stock muffler choked down to 1-7/8" just inside of the 3" inlet. Because of excessive heat the converter was placed after the muffler. The exhaust manifolds themselves were not bad considering they had a 2-1/4" outlet. I mention this because if your system is using the original "Y" pipe cut to fit, you have the issue of the overlap at the connection of the two pipes.
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Old 03-25-2026, 01:53 PM   #2
cag
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Re: 454 dually header/exhaust question

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Originally Posted by THI View Post
If the O2 sensor is anywhere downstream you need a heated O2 sensor to operate properly (with or without a cat). If emission testing is not an issue (you mentioned no cat) I would go with one of the dual exhaust kits and get a collector that has the bung for the O2 sensor and wire in a heated O2 sensor.

The factory 454 TBI exhaust had two choke points, the factory "Y" pipe overlapped inside where the two pipes met, and the stock muffler choked down to 1-7/8" just inside of the 3" inlet. Because of excessive heat the converter was placed after the muffler. The exhaust manifolds themselves were not bad considering they had a 2-1/4" outlet. I mention this because if your system is using the original "Y" pipe cut to fit, you have the issue of the overlap at the connection of the two pipes.
no testing here, wisconsin, and the o2 is in the header, this is like a tri y set up that the ps comes over and meets with the ds then has a 3" outlet, I guess a y pipe of sorts, thanks for the info all yall!
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Old 03-31-2026, 04:39 PM   #3
SCOTI
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Re: 454 dually header/exhaust question

Quote:
Originally Posted by THI View Post
If the O2 sensor is anywhere downstream you need a heated O2 sensor to operate properly (with or without a cat). If emission testing is not an issue (you mentioned no cat) I would go with one of the dual exhaust kits and get a collector that has the bung for the O2 sensor and wire in a heated O2 sensor.

The factory 454 TBI exhaust had two choke points, the factory "Y" pipe overlapped inside where the two pipes met, and the stock muffler choked down to 1-7/8" just inside of the 3" inlet. Because of excessive heat the converter was placed after the muffler. The exhaust manifolds themselves were not bad considering they had a 2-1/4" outlet. I mention this because if your system is using the original "Y" pipe cut to fit, you have the issue of the overlap at the connection of the two pipes.
This is how mine is done. 1.75 x 3" full length headers into dual 3" head-pipes; though an 'H" pipe; into 3" In/Out mufflers; then reduced down to 2.5" dual tailpipes that discharge @ the rear bed corners.
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Building a small, high rpm engine with the perfect bore, stroke and rod ratio is very impressive.
It's like a highly skilled Morrocan sword fighter with a Damascus Steel Scimitar.....

Cubic inches is like Indiana Jones with a cheap pistol.
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Old Yesterday, 06:18 AM   #4
cag
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Re: 454 dually header/exhaust question

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Originally Posted by SCOTI View Post
This is how mine is done. 1.75 x 3" full length headers into dual 3" head-pipes; though an 'H" pipe; into 3" In/Out mufflers; then reduced down to 2.5" dual tailpipes that discharge @ the rear bed corners.
nice, carbed big block?
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Old Yesterday, 10:07 AM   #5
SCOTI
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Re: 454 dually header/exhaust question

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nice, carbed big block?
TBI. Edelbrock TBI intake w/coolant loop deleted & TBI chip for the ECU. Does ok but the idle hunts (surging @ idle). I don't drive it enough to worry about it but it does fine @ speed.

I've debated swapping to a carb or spending more & switching to a Holley EFI set-up that's NOT TBI based. Most likely it will get a carb because big-blocks in CC duallys aren't exactly efficient so it seems ROI would be nonexistent.
__________________
67SWB-B.B.RetroRod
64SWB-Recycle
89CCDually-Driver/Tow Truck
99CCSWB Driver
All Fleetsides
@rattlecankustoms in IG

Building a small, high rpm engine with the perfect bore, stroke and rod ratio is very impressive.
It's like a highly skilled Morrocan sword fighter with a Damascus Steel Scimitar.....

Cubic inches is like Indiana Jones with a cheap pistol.
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Old Yesterday, 02:39 PM   #6
cag
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Re: 454 dually header/exhaust question

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Originally Posted by SCOTI View Post
TBI. Edelbrock TBI intake w/coolant loop deleted & TBI chip for the ECU. Does ok but the idle hunts (surging @ idle). I don't drive it enough to worry about it but it does fine @ speed.

I've debated swapping to a carb or spending more & switching to a Holley EFI set-up that's NOT TBI based. Most likely it will get a carb because big-blocks in CC duallys aren't exactly efficient so it seems ROI would be nonexistent.
where did you put to o2? how do you like that intake? did it make a diff?
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Old Yesterday, 05:29 PM   #7
SCOTI
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Re: 454 dually header/exhaust question

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where did you put to o2? how do you like that intake? did it make a diff?
o2 sensor is near the end of the collector. You have to make sure there's X-amount inches of exhaust tubing post sensor (I don't recall what it was @ the moment).

My truck had the factory GM cast iron QJ carb intake w/the aluminum TBI 'adapter' so it's a better intake (looks & weight). Hard to say performance wise as the cast iron/adapted TBI set-up had 100k on the clock (dished pistons/wear & tear/stock cam etc....) vs. a fresh flat-top piston long block + BBC Melling 'RV/Towing' cam (same OE heads just rebuilt w/the block).

Truck can light up the duals post build vs when I bought it. Definitely feels more responsive but it's hard to say what the largest contributor to that is/was.
__________________
67SWB-B.B.RetroRod
64SWB-Recycle
89CCDually-Driver/Tow Truck
99CCSWB Driver
All Fleetsides
@rattlecankustoms in IG

Building a small, high rpm engine with the perfect bore, stroke and rod ratio is very impressive.
It's like a highly skilled Morrocan sword fighter with a Damascus Steel Scimitar.....

Cubic inches is like Indiana Jones with a cheap pistol.
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