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Old 01-09-2007, 12:37 AM   #1
corn
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C notch plans?

Anyone have prints or plans to make your own c notch? Id like to make some for my truck but dont know where to start. I thought about buying a set & cloning myself a set at work & reselling them but thats just a pain...
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Old 01-09-2007, 02:54 AM   #2
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Re: C notch plans?

What is a C notch?
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Old 01-09-2007, 08:32 AM   #3
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Re: C notch plans?

That is a notch you cut in the frame above the rear axle so it will sit lower.
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Old 01-09-2007, 08:55 AM   #4
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Re: C notch plans?

Thanks, To the Top for you
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Old 01-09-2007, 09:38 AM   #5
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Re: C notch plans?

Corn, I don't have any plans but here is what they did with mine. It should be very easy to duplicate even though your frame is different.
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Old 01-09-2007, 07:19 PM   #6
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Re: C notch plans?

WOW! That looks easy enough. Thank you!...
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Old 01-09-2007, 09:08 PM   #7
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Re: C notch plans?

I just used a good old piece of schedule 40 pipe. If you pull the springs and set the frame down on the axle, you will know where to center the cutout.
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Old 01-10-2007, 12:03 AM   #8
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Re: C notch plans?

^^ That's what I keep seein everyone doing. I just didn't know what size it was.
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Old 01-10-2007, 12:10 AM   #9
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Re: C notch plans?

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I just used a good old piece of schedule 40 pipe. If you pull the springs and set the frame down on the axle, you will know where to center the cutout.
That's what i was thinking...
except i will probably box the frame in.

are you going to add a bumpstop?
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Old 01-10-2007, 12:21 AM   #10
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Re: C notch plans?

Looks like 6" to me. Will the frame have to be all braced up when you cut & weld? Or just cut it & weld it in with the wheels on the ground?...

Last edited by corn; 01-10-2007 at 12:23 AM.
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Old 01-10-2007, 12:28 AM   #11
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Re: C notch plans?

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Looks like 6" to me. Will the frame have to be all braced up when you cut & weld? Or just cut it & weld it in with the wheels on the ground?...
Support the frame in front & behind the area being cut (& welded on) or it will tweak on you.

It would be wise to weld a boxing plate in before cutting for insurance/extra strength. Then, 'c' the outside of the rail & the new boxing plate. Grind the excess material off from the cut. Put the 6" pipe in & weld it all up.
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Old 01-10-2007, 12:32 AM   #12
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Re: C notch plans?

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Support the frame in front & behind the area being cut (& welded on) or it will tweak on you.

It would be wise to weld a boxing plate in before cutting for insurance/extra strength. Then, 'c' the outside of the rail & the new boxing plate. Grind the excess material off from the cut. Put the 6" pipe in & weld it all up.
Hmmm, I was thinking that you would weld the tube all in & then cut out the part you want gone. Wouldnt that keep it all aligned better while you install it?
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Old 01-10-2007, 01:38 AM   #13
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Re: C notch plans?

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Hmmm, I was thinking that you would weld the tube all in & then cut out the part you want gone. Wouldnt that keep it all aligned better while you install it?
My thoughts exactly. Weld in the tube, weld on the boxing plate, cut the two semi-circles out. Makes sense in my head at least...
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Old 01-10-2007, 11:16 AM   #14
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Re: C notch plans?

It can be done both ways. As you can see from the pics here Roger at Stoked Out prefers to box the frame first to prevent any chance of it flexing. Once it is welded in solid you can weld the section of pipe in on both ends.
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Old 01-12-2007, 01:57 PM   #15
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Re: C notch plans?

yes that is how i have done it in the past box in frame for support then cut out C and weld in tubeing
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Old 01-13-2007, 04:16 PM   #16
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Re: C notch plans?

I snatched a piece of 6" tube from work yesterday. Its 1/4" wall & about 10" long. Now I gotta get the plates made & the tube cut.

Last edited by corn; 10-04-2007 at 06:37 PM.
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Old 01-16-2007, 10:18 PM   #17
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Re: C notch plans?

Just did mine yesterday-6" 1/4" not finished yet but getting there.
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Old 01-16-2007, 11:26 PM   #18
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Re: C notch plans?

Quote:
Originally Posted by cornfed63 View Post
I snatched a piece of 6" tube from work yesterday. Its 1/4" wall & about 10" long. Now I gotta get the plates made & the tube cut.
Anyone have any suggestions as to where to look for some of this locally? Generally speaking that is. What type of places would have small pieces for purchase or scrap? Everything I find is in 20' lengths. Don't think I need that much...

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Old 01-17-2007, 12:08 AM   #19
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Re: C notch plans?

Quote:
Originally Posted by gringoloco View Post
Anyone have any suggestions as to where to look for some of this locally? Generally speaking that is. What type of places would have small pieces for purchase or scrap? Everything I find is in 20' lengths. Don't think I need that much...

Thanks -Chris
Most steel yards will have 'drop' steel or scrap pieces that they sell for less than the price of a full piece but it will be more $$ per pound vs. buying bulk.
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Old 01-17-2007, 12:27 AM   #20
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Re: C notch plans?

I purchased some a few years ago from a local steel dealer. He cut the length I needed off of a 20' section ... sold it to me by the pound.
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Old 01-17-2007, 08:20 AM   #21
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Re: C notch plans?

Quote:
Originally Posted by gringoloco View Post
Anyone have any suggestions as to where to look for some of this locally? Generally speaking that is. What type of places would have small pieces for purchase or scrap? Everything I find is in 20' lengths. Don't think I need that much...

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Old 01-17-2007, 09:53 AM   #22
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Re: C notch plans?

This is probably a dumb question, but what do you use to cut the "C" shape in the frame? I only have cutting wheels and don't see how you could do it via that method. Thanks!
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Old 01-17-2007, 10:10 AM   #23
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Re: C notch plans?

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This is probably a dumb question, but what do you use to cut the "C" shape in the frame? I only have cutting wheels and don't see how you could do it via that method. Thanks!

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Old 01-17-2007, 10:34 AM   #24
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Re: C notch plans?

I used what is called a speedy cut. It is a 7" "thin" cut off blade for a small grinder. It is thin so it kind of bends when making a circle. You have to hang on and use gloves-If not careful they will eat you.
I cut the 1/2 circle out of the side of the frame slid my pipe in and fit it up then welded it. Then I went back and cut out the bottom of the frame. Stayed nice and straight
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Old 01-18-2007, 12:54 AM   #25
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Re: C notch plans?

I'll warn against using a zipcut to cut an arc like that.Those discs are not meant to bend.When one of them flies apart it happens real fast.
A young kid around here was killed by one last year attempting a similar task.The disc exploded and a piece of it pierced his heart.
If you don't have access to a plasma or oxy/acet torch,a jigsaw will work fine.
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