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Old 05-02-2016, 11:57 AM   #1
snipescastle2
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Talking solution to power brakes for engines with "lumpy" cams

Hello all! I just wanted to share an idea I got from the internet. I read where Audi A4's and a lot of Volkswagen cars had electric Vacuum pumps for their vacuum assisted brakes.
I visited my local Pick n pull yesterday after work, found one on a 2003 Audi
A4, paid $26.00 and headed home. I brought it into work this morning, cut the hose barb off the business end, threaded it for 1/8" NPT and hooked up a vacuum gauge, then connected the leads to one of my De Walt batteries to test it, this little Sucker (Pun Intended) made 25" of Vacuum without breaking a sweat! I'm making a bracket to mount on the firewall and once I have it installed and tested, I'll let you know the results. I took a couple of pics to show my test, but they must be queued up on the mail server at work, so I'll post after while.
Have a good one!
Ben
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Old 05-02-2016, 12:15 PM   #2
davepl
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Re: solution to power brakes for engines with "lumpy" cams

Cool! I guess the only downside would be how often it can make enough vacuum to satisfy the brakes.

Heck that's a cheap source for a vacuum pump in general, I'm sure I paid a lot more than that for one to vacuum down my AC system!
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Old 05-02-2016, 12:40 PM   #3
MikeB
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Re: solution to power brakes for engines with "lumpy" cams

Will be interesting to see if it works. I guess it will depend on how much the booster volume decreases the vacuum when brakes are applied.

Dave, an AC vacuum pump needs to pull 29" vacuum to boil moisture at temperatures less than 80 degrees F, so they typically cost more. The really good (and expensive) ones will approach or exceed 29.9".
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Last edited by MikeB; 05-02-2016 at 12:56 PM.
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Old 05-02-2016, 01:47 PM   #4
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Re: solution to power brakes for engines with "lumpy" cams

Maybe with a canister if the pump doesn't have the volume.
Interested to hear how it works.
Will the pump run all the time?
How noisy is it?
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Old 05-02-2016, 02:02 PM   #5
AirSpeed
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Re: solution to power brakes for engines with "lumpy" cams

I bought a gm vacuum pump, tank and vacuum switch on Amazon, made an aluminum mount on my cnc and mounted it to the firewall, it really works great! Get about four stops before the vac pump turns on. Very happy with it!

Last edited by AirSpeed; 05-02-2016 at 02:05 PM. Reason: Pic
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Old 05-02-2016, 03:44 PM   #6
cleszkie
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Re: solution to power brakes for engines with "lumpy" cams

Does that have a pressure regulator built in? It should only cycle occasionally when the vacuum goes below a certain limit. It should also stop when the max vacuum is achieved. Otherwise, that pump will wear out from continuous use.
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Old 05-02-2016, 03:58 PM   #7
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Originally Posted by cleszkie View Post
Does that have a pressure regulator built in? It should only cycle occasionally when the vacuum goes below a certain limit. It should also stop when the max vacuum is achieved. Otherwise, that pump will wear out from continuous use.
Mine came with an external adjustable vacuum switch. After about 3 or 4 stops it runs for around 20/30 seconds. I tested mine one day during some stop and go traffic and after about 45 minutes of driving it was still pretty cool. You really need a vacuum tank to make it work properly. I had to turn mine down or the brakes got really sensitive.
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Old 05-02-2016, 04:04 PM   #8
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Originally Posted by GMC Canuck View Post
Maybe with a canister if the pump doesn't have the volume.
Interested to hear how it works.
Will the pump run all the time?
How noisy is it?
Mine is pretty quiet, the only time I hear it is at an idle, it's a nice humming sound, not annoying at all. It has rubber bushings to help quiet it down, I mounted it to the right of my brake booster so it's pretty close to me.
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Old 05-02-2016, 09:13 PM   #9
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Talking Re: solution to power brakes for engines with "lumpy" cams

Out in the open it's kind of noisy, but I think once it's installed and plumbed up to the tank and booster shouldn't be too noticeable. Here is a couple of pics...
Ben
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Old 05-02-2016, 09:17 PM   #10
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Re: solution to power brakes for engines with "lumpy" cams

Another...
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Old 05-02-2016, 09:45 PM   #11
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Re: solution to power brakes for engines with "lumpy" cams

Sweet idea. Thanks for sharing.
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Old 05-02-2016, 10:10 PM   #12
AirSpeed
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Quote:
Originally Posted by snipescastle2 View Post
Out in the open it's kind of noisy, but I think once it's installed and plumbed up to the tank and booster shouldn't be too noticeable. Here is a couple of pics...
Ben
Mine was noisy before I mounted it but it's a nice purr now. Yours looks a lot like the one I bought.
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Old 05-27-2016, 04:59 PM   #13
snipescastle2
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Talking Re: solution to power brakes for engines with "lumpy" cams

well, I have yet to try it out, but I did get an adjustable vacuum switch, cycles the pump on at 18 inches of vacuum, just haven't had time to test it out on the truck yet. I made a Vacuum accumulator out of a 5 pound oxygen bottle, couple that with all the braided hose I should have quite a good vacuum supply.....

Ben
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