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Old 06-09-2014, 12:40 PM   #1
Rusbuilt
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Re: Project: Rufus Restoration

Looking good Jason!
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Old 06-09-2014, 04:57 PM   #2
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Re: Project: Rufus Restoration

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Looking good Jason!
Thanks buddy. Making some good progress.
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Old 06-16-2014, 11:21 AM   #3
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Re: Project: Rufus Restoration

Engine looks great Jason! Got her driving already eh? CUTE!
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Old 06-16-2014, 05:52 PM   #4
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Re: Project: Rufus Restoration

Just read the whole thread and I just have to say...AWESOME!!!
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Old 06-17-2014, 08:44 AM   #5
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Re: Project: Rufus Restoration

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Engine looks great Jason! Got her driving already eh? CUTE!
Thanks Mike! Trying to teach her the right way early.

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Just read the whole thread and I just have to say...AWESOME!!!
Thanks Ed!

Made a little more progress last night. Compressor mounted and that looooong belt snaked in there. Also got the condenser/drier mounted and the small round vents in the dash. I'm little nervous about cutting the middle vent above the radio.
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Old 06-18-2014, 06:56 AM   #6
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Re: Project: Rufus Restoration

Looks like you're getting close!
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Old 06-18-2014, 07:50 AM   #7
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Re: Project: Rufus Restoration

Very nice progress.
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Old 06-18-2014, 09:29 AM   #8
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Re: Project: Rufus Restoration

I need to get my butt in gear... Your truck is really coming together.
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Old 06-18-2014, 04:52 PM   #9
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Re: Project: Rufus Restoration

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Originally Posted by Rusbuilt View Post
Looks like you're getting close!
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Very nice progress.
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I need to get my butt in gear... Your truck is really coming together.
Thanks guys. I feel like it's getting close, but there's still a ton of little things to do. My goal is to have it back on the road by the end of the month. I decided to go ahead and tear it down, even though it was running great, so that I could get the a/c installed while it was still hot outside. My thought was that my little girl might be able to enjoy the truck a little with her pops this summer if it weren't like an oven. At least that's how I justified the purchase to the mrs. While the truck was going to be down for the install, I went a step further and decided to rid the dining room table of the stack of performance parts. While I've missed driving it the past few wks, I have a feeling that the excitement from the next drive will outweigh the down time. Thanks for following along and keeping me motivated. Watching your guy's builds are what make this so much fun.
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Old 06-18-2014, 06:13 PM   #10
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Re: Project: Rufus Restoration

I'm ready to see what you plan to do with those hubcaps!!
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Old 06-23-2014, 10:01 AM   #11
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Re: Project: Rufus Restoration

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I'm ready to see what you plan to do with those hubcaps!!
They're the perfect garage wall art right now. Maybe one of these days I'll catch up on some projects and shine em up and see how they look.

Made some more progress this weekend. I originally reworked a factory harness and had the ecu and fuse box located under the dash in the glovebox location. While this worked well with the set up I had, it doesn't work well at all with the new vintage air. So I was at a cross roads, rework the stock harness to make it fit, and drag this project out for the rest of the summer, or do the smart thing and find an aftermarket harness that's already ready to go. After doing some digging, I came across a company called BP Automotive. After a little further investigation, it turns out that the owner is a guy named Bill, whom I just happened to go to high school with several years ago. Small world, eh? Anyways, after speaking with Bill, I decided to have him make me a replacement harness. I drove up to his shop over the weekend and spent a while talking with him and picking up my new harness. I can't give him enough props. This harness is so nice, and much better than anything I could have put back together with my factory harness. I went ahead and had him to put relays in the fuse box to control my electric fans, as well as the A/C. My ECU will also be reflashed to adjust the necessary parameters to control the a/c compressor as well. All terminals are crimped very well with quality tools, and it's all wrapped and laid out nicely. If anyone needs one in the future, I'd highly recommend you give Bill a call and take a look for yourself. I decided to mount everything up in the corner where the stock battery tray would be. Once my air filter is installed again, it should all but disappear.
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Old 06-28-2014, 08:08 AM   #12
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Re: Project: Rufus Restoration

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They're the perfect garage wall art right now. Maybe one of these days I'll catch up on some projects and shine em up and see how they look.

Made some more progress this weekend. I originally reworked a factory harness and had the ecu and fuse box located under the dash in the glovebox location. While this worked well with the set up I had, it doesn't work well at all with the new vintage air. So I was at a cross roads, rework the stock harness to make it fit, and drag this project out for the rest of the summer, or do the smart thing and find an aftermarket harness that's already ready to go. After doing some digging, I came across a company called BP Automotive. After a little further investigation, it turns out that the owner is a guy named Bill, whom I just happened to go to high school with several years ago. Small world, eh? Anyways, after speaking with Bill, I decided to have him make me a replacement harness. I drove up to his shop over the weekend and spent a while talking with him and picking up my new harness. I can't give him enough props. This harness is so nice, and much better than anything I could have put back together with my factory harness. I went ahead and had him to put relays in the fuse box to control my electric fans, as well as the A/C. My ECU will also be reflashed to adjust the necessary parameters to control the a/c compressor as well. All terminals are crimped very well with quality tools, and it's all wrapped and laid out nicely. If anyone needs one in the future, I'd highly recommend you give Bill a call and take a look for yourself. I decided to mount everything up in the corner where the stock battery tray would be. Once my air filter is installed again, it should all but disappear.
Nice job and good progress. Can you post some pictures of your drier/condenser setup?
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Old 06-30-2014, 10:03 AM   #13
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Re: Project: Rufus Restoration

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Nice job and good progress. Can you post some pictures of your drier/condenser setup?
Thanks! My drier/condenser looks just like yours at the moment, minus the trinary switch. I'm still trying to figure out a way to incorporate the GM pressure switch into the system so that I can run the fans/idle increase through the ECU. I've found a #8 T-splice that has a 3/8-24 service port on it, that I feel like the pressure sensor might fit. The sensor has M10x1.25 threads, which are pretty close to the 3/8-24. I suppose I could always run a die down it to change to the metric threads. Here's the LINK to the splice. These are the only pictures I have right now, but I'll try to get more later.

Edit: The splice that I linked to is backordered and is currently not available...go figure. Back to the drawing board.
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Last edited by shearjs; 06-30-2014 at 01:37 PM. Reason: Backordered product.
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Old 07-08-2014, 09:51 AM   #14
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Re: Project: Rufus Restoration

I thought for sure I'd have this thing back on the road by now. I've still been plugging away, it's just taken a little longer than expected. I got some new injectors in last week, and put the intake and fuel rails back on. Also spent some time getting the new engine harness connected and ready to go. I even managed to find the elusive a/c line fitting that is needed to connect the LS pressure sensor to the a/c line. With a little luck, this should be purring this weekend. On a side note, another project made it's way to the house over the weekend. I guess I'm going to need that bigger garage sooner than I thought.
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Old 06-23-2014, 11:06 AM   #15
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Re: Project: Rufus Restoration

Very nice looking harness setup
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Old 06-23-2014, 11:22 AM   #16
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Re: Project: Rufus Restoration

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Very nice looking harness setup
Yes it is!
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Old 06-23-2014, 03:41 PM   #17
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Re: Project: Rufus Restoration

Nice!!
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Old 06-23-2014, 10:46 PM   #18
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Re: Project: Rufus Restoration

Nice, sounds like a smart move going with a new one.
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Old 06-27-2014, 04:34 PM   #19
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Re: Project: Rufus Restoration

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Very nice looking harness setup
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Yes it is!
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Nice!!
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Nice, sounds like a smart move going with a new one.
Thanks guys. Bill does good work! I was able to get the hole cut for the middle vent this week for the a/c. Plan to get the a/c put together this wkend, aside from the hoses, and get a little closer to the finish line. I have some new injectors on the way, and a guy doing a base tune for me, so hopefully it won't be much longer before I get to hear this thing run again!
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Old 07-08-2014, 10:57 AM   #20
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Re: Project: Rufus Restoration

Looks like you're very close!! What's the plans for the new truck?
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Old 07-08-2014, 11:05 AM   #21
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Re: Project: Rufus Restoration

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Looks like you're very close!! What's the plans for the new truck?
So close! For the near future, I'll probably just drive it and enjoy it. Long term, I'd like to do an independent front suspension and 4 link rear. With a straight axle in the front and leaf springs front/rear, it feels like riding in a covered wagon with a herd of ponies pulling you. Maybe do some sort of modern power train upgrade, similar to the GMC. It's unfortunate that PB isn't making a dropmember for this particular model yet. Maybe one day.

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Old 07-08-2014, 01:09 PM   #22
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Re: Project: Rufus Restoration

You don't need it. I think that's one of 'em that the crown Vic conversion works on. Neet ol truck!
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Old 07-08-2014, 02:27 PM   #23
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Re: Project: Rufus Restoration

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You don't need it. I think that's one of 'em that the crown Vic conversion works on. Neet ol truck!
Sure does! I am building my wife a '56 that belonged to her Grandfather. I got the complete front k-member/suspension from a Vic with a 4.6 modular motor. I'm going to be putting a Coyote 5.0 in it when it's all said and done.

Sweet project and cool ole F*RD
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Old 07-08-2014, 02:29 PM   #24
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Re: Project: Rufus Restoration

man, thats a cool old truck...
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Old 07-14-2014, 09:27 AM   #25
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Re: Project: Rufus Restoration

Made a little more progress this weekend. All wiring is done, aside from the cruise control. The a/c hoses are crimped and installed. I swapped out the internal transmission harness to take care of the leak at the pass through connector o-ring. Radiator back in. Tonight, I plan to install radiator hoses, fill with coolant, flash the pcm with the new tune, and bring this old girl back to life. Fingers crossed, no weird noises!
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