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Old 03-09-2013, 01:54 AM   #1
jbclassix
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Re: Dana 44 closed knuckle disc brakes

I believe you may run into issues with caliper clearance between the knuckle and the back of the caliper. I haven't ever done a swap on a chevy, but I did one on a Ford using Chevy parts and a Scout using FSJ parts. both had issues got worked out with grinder therapy.
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Old 03-10-2013, 12:59 AM   #2
danw210
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Re: Dana 44 closed knuckle disc brakes

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Originally Posted by jbclassix View Post
I believe you may run into issues with caliper clearance between the knuckle and the back of the caliper. I haven't ever done a swap on a chevy, but I did one on a Ford using Chevy parts and a Scout using FSJ parts. both had issues got worked out with grinder therapy.
I had to turn the caliper bracket to avoid the clearance problem.
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Old 03-10-2013, 01:07 AM   #3
danw210
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Re: Dana 44 closed knuckle disc brakes

Well everything worked out! It is all put back together, rotors spin, no clearance problems, lockouts engage. If I had to do it all over again I would swap in a 71-87 front diff but considering the circumstances I had to make this work. I hope that this may help anyone in a similar scenario.
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Old 03-13-2013, 04:31 AM   #4
wayne4252004
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Re: Dana 44 closed knuckle disc brakes

I had a 72 chevy with the closed knuckles on the front. This maybe a stupid question but what are the advantages of having a closed knuckle? Really miss that truck.
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Old 03-13-2013, 07:36 AM   #5
danw210
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Re: Dana 44 closed knuckle disc brakes

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I had a 72 chevy with the closed knuckles on the front. This maybe a stupid question but what are the advantages of having a closed knuckle? Really miss that truck.
I don't think that there are any advantages to a closed knuckle over an open. It was what I had with my 69 so I wanted to make it work. I would go with the open knuckle if I do it again. I've found that the knuckle bearings and wiper kits are not cheap so the open knuckle would be a lot sheaper to maintain, and I hear the turning radius is better too.
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Old 11-16-2013, 12:57 AM   #6
60sIron
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Re: Dana 44 closed knuckle disc brakes

Dan210 how's the project coming? Just wanted to let you know that I was thinking of selling my 69 k20. There's a lot of reasons to let her go but #1 was it stopped like sh**. I've had her for over 15 years. Rebuilt the brakes more than I care to count. Everyone says just swap axles, they don't know the open knuckle disc brake axle is 3" wider. I can't stand that look. Thanks to your post I may keep my cool Suburban. Just thought you should know your detective work is appreciated! How cool to step on the brakes and know what's going to happen! There's a post where a guy goes from your conversion back to drums..... Go figure!
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Old 11-16-2013, 09:51 AM   #7
danw210
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Re: Dana 44 closed knuckle disc brakes

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Originally Posted by 60sIron View Post
Dan210 how's the project coming? Just wanted to let you know that I was thinking of selling my 69 k20. There's a lot of reasons to let her go but #1 was it stopped like sh**. I've had her for over 15 years. Rebuilt the brakes more than I care to count. Everyone says just swap axles, they don't know the open knuckle disc brake axle is 3" wider. I can't stand that look. Thanks to your post I may keep my cool Suburban. Just thought you should know your detective work is appreciated! How cool to step on the brakes and know what's going to happen! There's a post where a guy goes from your conversion back to drums..... Go figure!
Thanks for the kind words. I agree, everyone says just swap axles but I don't regret going this route (at least not yet). I can't see why someone would go back to drums unless they were restoring back to original. The disc brakes outperform the drums by just a little, lol.
The project has been put on hold for now. I moved this summer from northern Illinois to Kentucky and the truck has just been sitting. I hope to get back to it by spring of 2014.
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