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Old 03-07-2004, 11:33 AM   #1
FRENCHBLUE72
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Talking Finallytime to fill hole's..

Gonna break in the new welder today I figure that I hav about 30 year's worth of hole's to weld up door handle's,marker light's ,steak pocket hole's and many other trim unused hole's to weld up... Got about 25 hole's to weld up on this door and a rocker to replace so much work I am not sure where to start..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

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Old 03-07-2004, 12:05 PM   #2
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I welded up a bunch on my new bedside a while back. I took a piece of 1" copper tubing, about 8" long, and beat the end flat and gave it a little bend. I use that as a back up behind the hole when welding it up. Just take it nice and slow, little spot welds not long plug welds. Also use one of those 3m wheels on a grinder to remove the paint first. Enjoy!
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Old 03-07-2004, 03:02 PM   #3
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Thumbs up

I am also at that same point. I liked the truck but not with all that trim. So I am taking it all off then will have my brother take care of the welding. He has every do dad there is to weld. But one thing I am learning is...Its not going to be done in a day. I got the truck last July thinking it would be done this spring. Well...you have to pay for the roof over your head first and food each week. Plus the wife has a little something to say about the money. SO it might be a year or 2. I have a 69 Chevy camper custom as you can see below. Good luck with yours.

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Old 03-07-2004, 04:20 PM   #4
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are you completely shaving the truck? ie removing door handles and sidemarkers and all... thats what it sounds like from the first post.
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Old 03-07-2004, 04:24 PM   #5
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Yes everything but the drip rail's will be gone roof seam gas filler cowl vent's heater box get pic's when I am done today... Later!!
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



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Old 03-07-2004, 04:58 PM   #6
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When you grind the welds down use a flap wheel disc instead of a solid disc. It will make the job turn out 10 times easier.
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Old 03-07-2004, 11:42 PM   #7
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Yep used a flap disk and it sure made the metal work easier by not having to use filler...
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



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Old 03-08-2004, 12:34 AM   #8
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Some progress pic's from today!!!!! Finally I have made some progress as I have not touched my truck in about 2 month's due to being burnt out..

Before..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



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Old 03-08-2004, 12:37 AM   #9
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Welded up 25 damn hole's in a door for trim and 3 set's of mirror's..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



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Old 03-08-2004, 12:39 AM   #10
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Bed trim hole's welded up and ground smoooth..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-08-2004, 12:41 AM   #11
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Mirror hole's on driver's side only had 5 hole's on this door..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-08-2004, 12:44 AM   #12
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Weled up all unnessacary hole's in the dash.. Must have been about 15 different hole's for c.b. and radio e.q on the bottom side of the dash..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-08-2004, 12:53 AM   #13
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Shave the inner door lock hole's...
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-08-2004, 12:58 AM   #14
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I know some people won't like this shot of rust free 72 door with the screw hole welded up... Gonna go with one piece glass so if anyone need's glass ,wind wing's or regulator's I woill take 60 buk's for both side's and shipping or they will hit the dumpster..
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-08-2004, 01:17 AM   #15
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i'm almost finished with the trim shave and stake pocket smooth portion of my project. i only have 1 side of the bed left to do.
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Old 03-08-2004, 02:18 AM   #16
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I counted 21 holes on the door, not 25.. LOL. Nice job on the screw hole. 72 doors.. Ouch! They are rare!
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Old 03-08-2004, 05:12 AM   #17
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The best favor anyone can do for themself is ditch the flux coated wire and pick up a bottle. It makes so much less work for yourself. Plus you get the added bonus of using thinner wire and creating less heat. I used to have a Lincoln Migpak that got ripped off. That was the biggest favor anyone ever did for me. For whoever did it, if you're out there, I owe you a beer.
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Old 03-08-2004, 09:32 AM   #18
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Gone2bad I am really happy with the miller matic 135 even though I need to build a cart as hauling the bottle around and chainng it to the truck suck's.. 71 LONGBED sure take's for ever to fill up those damn hole's huh!! Thank's for the complement's guy's...
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72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-09-2004, 02:54 PM   #19
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When can you start on mine?

Btw, can you send pics of the wing windows to bassmaker(at)hotmail.com
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Old 03-09-2004, 04:53 PM   #20
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I haven't started on the holes in my truck yet, been working on the Chevelle to get ready to take it to DelMar in a couple of weeks. Did get a Miller 135, also. It's great. I too have to make a cart for it, but not until after DelMar. That is, if we can afford metal by then. Priced that stuff lately?
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Old 03-10-2004, 02:12 AM   #21
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hehe you filled every hole hehe
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Old 03-10-2004, 04:41 AM   #22
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it looks like you filled the little rubber bumpstop holes for the ashtray. are you going to use the ashtray still? BTW: It's looking good. I'm not too far ahead of you, I've been sitting at the point where I need to clean out the drip rail and reseal it, plus pull a hail ding out of the roof of the cab. My truck has been primed from the roof down for a few months now. I haven't went any farther because the same reason.... "burn out"
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Old 03-10-2004, 09:28 AM   #23
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Hotrod70 I am gonna fill the ash tray because I don't smoke and hate having unused item's on or in my truck... Do you need an ash tray as I have the whole set-up little stiff on the sliding part if ya need it let me know..
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MEMBER #6377

72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free.

Project "7DEUCE"

check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665



Tim Powell..R.I.P EastSideLowlife..... R.I.P..
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Old 03-10-2004, 11:47 AM   #24
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Quote:
Originally posted by FRENCHBLUE72
Hotrod70 I am gonna fill the ash tray because I don't smoke and hate having unused item's on or in my truck... Do you need an ash tray as I have the whole set-up little stiff on the sliding part if ya need it let me know..
Oh ok, No thanks, I don't smoke either.
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Old 03-10-2004, 05:35 PM   #25
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ash tray = place for change or gas receipts
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