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Old 09-30-2015, 08:54 PM   #1
65sub
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Re: My suburban's Twisted Little Sister

Next we cut a patch to close in the area from the roof to the inner panel above the windshield. It's tacked in now and we'll get it welded tomorrow.
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Old 10-01-2015, 12:30 PM   #2
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Re: My suburban's Twisted Little Sister

did i miss something or is my screen on wide angle, or are my eyes seeing a chopped top???? that windscreen looks alittle smaller then factory!!!!
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Old 10-01-2015, 05:54 PM   #3
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Re: My suburban's Twisted Little Sister

This little sister keeps getting better.
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Old 10-01-2015, 09:29 PM   #4
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Re: My suburban's Twisted Little Sister

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Originally Posted by Palf70Step View Post
Love to watch your work on this. Very talented!
Thanks Palf.

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Originally Posted by Advanced Design View Post
Thanks for wise words 65sub. Wife and I were just talking about that the other day.

Nice work on the roof! Tack, wait, tack, wait....repeat infinity times. Thanks for sharing your work.
Thanks A.D. Tack, grind, repeat. Some days thats all we do.

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did i miss something or is my screen on wide angle, or are my eyes seeing a chopped top???? that windscreen looks alittle smaller then factory!!!!
What? You missed the top chop? You must have been at the beach. Its 5" shorter than it was before.

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This little sister keeps getting better.
Thanks Lower50's. Slow but sure, we're getting there.


We got the patch from yesterday finish welded. Then we bent up a piece to start making the door frame on the front of the roof.
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Old 10-01-2015, 09:38 PM   #5
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Re: My suburban's Twisted Little Sister

Then, after some fitting and trimming we tacked it in place. Next we made a small piece to blend the flat section to the corner.
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Old 09-30-2015, 08:58 PM   #6
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Re: My suburban's Twisted Little Sister

Love to watch your work on this. Very talented!
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Old 09-30-2015, 09:09 PM   #7
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Re: My suburban's Twisted Little Sister

Thanks for wise words 65sub. Wife and I were just talking about that the other day.

Nice work on the roof! Tack, wait, tack, wait....repeat infinity times. Thanks for sharing your work.
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Old 10-12-2015, 10:45 PM   #8
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Re: My suburban's Twisted Little Sister

What is your guess-ta-mation on weight of the door with everything (door panel, glass, window crank, top section of roof, rear view mirror, etc.)?

Killer work so far!!!
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Old 10-14-2015, 08:37 PM   #9
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Re: My suburban's Twisted Little Sister

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As usual Dale, you guys are doing a great job!
Thanks John

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What is your guess-ta-mation on weight of the door with everything (door panel, glass, window crank, top section of roof, rear view mirror, etc.)?

Killer work so far!!!
Thanks Dr Bomp. I knew the doors were going to be heavier but I never did the math to find out just how much. So today when I got to the shop I weighed a complete door, glass vent window, door panel handles. Everything but the mirror. Then I weighed the upper door skin.

Door..................................................................70 lbs
upper skin..........................................................18 lbs
extend door 70 X 1.3...........................................91 lbs
cut 8" off the bottom of door 91 X .75....................62 lbs
inner and outer upper panels 18 X 2.5....................45 lbs
upper and lower doors 62 + 45............................107 lbs

so allowing a little bit for more structural support and lightening the inner door I think the finished door will be about 120 lbs.


Today we got started on cutting the front roof support to fit the center section We also dug out the section of donor roof.
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Old 10-15-2015, 12:08 AM   #10
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Re: My suburban's Twisted Little Sister

That's a heavy solid door. I would hate to be the guy with the new tinfoil car (any new car) parked beside you when the wind catches it. LOL. Nice work.
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Old 10-15-2015, 08:59 PM   #11
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Re: My suburban's Twisted Little Sister

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That's a heavy solid door. I would hate to be the guy with the new tinfoil car (any new car) parked beside you when the wind catches it. LOL. Nice work.
Thanks Lower50's. Ya it's going to be one big door

Well we started today marking out the donor roof for the center roof panel and cut it out. Then we spent 6 hours measuring drawing cutting and discarding templates for the center roof support. We finally got one that looks right and set it in place
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Old 10-19-2015, 08:10 PM   #12
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Re: My suburban's Twisted Little Sister

We had to redo the pattern for the center roof. We finally got the design right and started making the pieces for the roof panel. Still more to go but we got a start on it.
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Old 10-21-2015, 10:04 PM   #13
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Re: My suburban's Twisted Little Sister

Very creative way to build a roof section. I can imagine standing there, staring at that area, scratching my head....and I never would have thought of that solution. Always enjoy checking out what you are doing.
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Old 10-22-2015, 10:06 PM   #14
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Re: My suburban's Twisted Little Sister

Lookin real good. That should give lots of subport for the hinges.
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Old 10-22-2015, 10:41 PM   #15
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Re: My suburban's Twisted Little Sister

Interesting, can't wait to see how this turns out.
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Old 10-25-2015, 09:52 PM   #16
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Re: My suburban's Twisted Little Sister

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Interesting, can't wait to see how this turns out.
me too.
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Old 10-26-2015, 07:34 AM   #17
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Re: My suburban's Twisted Little Sister

If you had the doors hung by the 21st the back to the future guys could checked it out. LOL
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Old 10-27-2015, 01:26 AM   #18
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Re: My suburban's Twisted Little Sister

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Interesting, can't wait to see how this turns out.
looks like "T" tops to me, im still catching up.
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Old 10-27-2015, 03:23 PM   #19
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Re: My suburban's Twisted Little Sister

gull wings?
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Old 10-28-2015, 12:21 PM   #20
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Re: My suburban's Twisted Little Sister

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gull wings?
Yeah, that's his plan.
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Old 10-28-2015, 02:37 PM   #21
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Re: My suburban's Twisted Little Sister

Your skills are unreal!! Sub'd
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Old 10-28-2015, 08:51 PM   #22
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Re: My suburban's Twisted Little Sister

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Originally Posted by Advanced Design View Post
Very creative way to build a roof section. I can imagine standing there, staring at that area, scratching my head....and I never would have thought of that solution. Always enjoy checking out what you are doing.
Thanks A.D. We're just making this up as we go.

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Originally Posted by lower50's View Post
Lookin real good. That should give lots of subport for the hinges.
Hey neighbour. If it doesn't we'll just keep welding tin to it 'til it does

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Interesting, can't wait to see how this turns out.
Thanks Bomp.

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me too.
Thanks DeeJaaa.

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Originally Posted by lower50's View Post
If you had the doors hung by the 21st the back to the future guys could checked it out. LOL
Attachment 1460458
Well I do like the DeLorean they had.

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looks like "T" tops to me, im still catching up.
Welcome back Pimpston. Did you get your new house settled. It's not T tops just keep reading.

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gull wings?
You're right Dakota. Great big gullwing doors

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Yeah, that's his plan.
A man's got to have a plan

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Your skills are unreal!! Sub'd
Thanks Dragnframe. It's all the result of a misspent youth.


Yesterday we added some more support to the top edges of the center roof. And then we replaced a section of weatherstrip flange that was rusted.
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Old 10-28-2015, 08:58 PM   #23
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Re: My suburban's Twisted Little Sister

Today we started adding the water channel along the front of the upper door opening
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Old 10-29-2015, 02:58 AM   #24
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Re: My suburban's Twisted Little Sister

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new project WAYNE http://67-72chevytrucks.com/vboard/s...d.php?t=844393
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Old 11-04-2015, 12:31 AM   #25
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Re: My suburban's Twisted Little Sister

Thanks for all the pictures and explanations. It is great to see the work that you are doing.

Dwight
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