Joined the Short Wheelbase Club *69 Tahoe Project* - Page 11 - The 1947 - Present Chevrolet & GMC Truck Message Board Network

Frizzle Fry · 07-03-2007, 07:30 PM

Ok I've got some catching up to do on progress pics. Here's the rest of the air management:

This is the ECU for the Easy Street digital air management system. I suppose it's meant to be mounted to the frame because they made the harnesses so short you really don't have much choice. Since this is a Burb I was able to find a nice dry spot INSIDE the vehicle to mount it with barely enough slack in the harnesses.

Finalized the compressor wiring:

Here you can see the ECU and compressor relay:

Here it is with the ECU mounted behind the taillight (you can see the top mounting screw):

I ran the compressor power and ECU power wires up the D-pillar, in the track above the windows and down the A-pillar. The 12 gauge comp power goes straight to my stereo circuit breaker which is fed by 0-gauge from the batt:

Frizzle Fry · 07-03-2007, 07:41 PM

Start on the Notch:

First I removed the shock crossmember (kinda dark, I know):

I had previously welded in this crossmember in front of the tank to add frame rigidity. At this point I though about removing it but decided there was no need o take it out. I would just have to make the notch fit around it:

Positioning upper plates; I used this bar to set them level in reference to each other:

Here's where the driver's side ended up You can see where the frame had to be trimmed to get the inner plate to side flat against the rail:

Test fitting the inner plate after making a template and trimming it to fit around that crossmember:

Burned it in:

Welded the inside as well while I had access:

krue · 07-03-2007, 07:44 PM

You're kicking ass with this one!

Frizzle Fry · 07-03-2007, 09:48 PM

The passenger side needed a tiny corner cut off to fit in front of that crossmember (sorry no pics of that).

The outer plates were trimmed slightly to match the angles of the lower rails:

...and here the OG frame section is gone and the lower plates are in:

pat · 07-03-2007, 09:55 PM

Nice work. Do you have a bender, or do you just use the vise and hammer technique like I would?

Frizzle Fry · 07-04-2007, 12:05 AM

Thanks Krue

Pat, it was a pre-made kit from KP Components Link here ...and yes, I do the vice/hammer thing too

KP uses a press brake to bend these and they fit very well (all frames are slightly different so they're as close as they can be). Sure I could have made it, but skipping the that headache was well worth the money to me.

tommie · 07-04-2007, 12:32 AM

nice work, this is one of the threads that i keep up with, i need to learn how to weld and fabricate as well as you!

Frizzle Fry · 07-04-2007, 12:41 AM

Next I cut/drilled the holes for the bags:

POR-15'd the areas where the bags mount (will do rest later):

Frizzle Fry · 07-04-2007, 01:24 AM

You can see in that last pic how close the drive shaft is to the floor

That's with the axle tube basically sitting where the frame used to be (no lower than without a notch).

So... I'll be making a tunnel including modifying the trailing arm crossmember and two rear floor braces

Because of this I've made some wood blocks to prevent it from going any lower than that for now.

Frizzle Fry · 07-04-2007, 01:33 AM

Next the cross-brace/bridge/shock-mount:

I stuck with the keep it simple concept and made up this using lower mounts from suicide doors (nice pieces), and some of their studs in a 2x2 at the top:

The camera is angled here but the shocks are very close to parallel with the bags (FBSS):

The bottom of the right shock is just dirty... I'll get a better shot of this:

Frizzle Fry · 07-04-2007, 01:37 AM

So, without the front bags in yet I set the rear where I think it looks good vs. the front (tiny rake) and snapped some shots. This is pretty close to full lift in the rear

With the current shocks it'll come down about 6" from this point

Down a little more... Still has a LOT more to go:

krue · 07-04-2007, 03:29 AM

5150 · 07-04-2007, 07:29 AM

Looks awesome!!!!!

LUV2XCLR8 · 07-04-2007, 07:35 AM

Are you keeping those wheels? Or are you going to go bigger?

Frizzle Fry · 07-04-2007, 02:48 PM

20/22 Coy C5

LiveWire64 · 07-04-2007, 03:47 PM

Awesome build!! Can't wait to see this one finished.
I have a question on your flip up rear door. How does it latch or lock when it's closed? Thanks & keep up your great work. Brad

Frizzle Fry · 07-04-2007, 09:26 PM

Quote:

Originally Posted by LiveWire64

Awesome build!! Can't wait to see this one finished.
I have a question on your flip up rear door. How does it latch or lock when it's closed? Thanks & keep up your great work. Brad

I'll tell ya, but it'll cost either the 55 or the FJ

Alright I guess that's a little steep

The original tailgate latches work just like normal. The gate is basically vertical when they latch just like when it's hinged from the bottom. Simplicity

LOW DOUGH · 07-05-2007, 07:49 PM

I can't wait to see it sitting on the ground. Lookin good

LiveWire64 · 07-09-2007, 09:04 PM

I saw a 65? Chevy panel truck yesterday at the Brothers show & it's owner had made the rear tailgate & window a 1-piece lift-up kinda like what you are doing. He used the stock upper hinges for that make & year of panel. He did say that he had to modify the rain gutter some in the back so the door wouldn't hit it when it opened. Also mentioned the hinges are hard to find.
I know you were thinking of making your own hinges. Thought I would pass this hinge idea to you. Maybe you have already explored this idea. Keep us posted,Brad

Frizzle Fry · 07-10-2007, 11:46 AM

Quote:

Originally Posted by LiveWire64

I saw a 65? Chevy panel truck yesterday at the Brothers show & it's owner had made the rear tailgate & window a 1-piece lift-up kinda like what you are doing. He used the stock upper hinges for that make & year of panel. He did say that he had to modify the rain gutter some in the back so the door wouldn't hit it when it opened. Also mentioned the hinges are hard to find.
I know you were thinking of making your own hinges. Thought I would pass this hinge idea to you. Maybe you have already explored this idea. Keep us posted,Brad

Hmmm... very interesting. I appreciate the info. It's cool that you noticed and thought of this build

I'll have to post a question about it over on the 60-66 board.

JayG · 07-11-2007, 01:58 PM

Awesome build! I just spent my entire lunchtime reading this!

Frizzle Fry · 07-11-2007, 07:23 PM

Quote:

Originally Posted by ADHDCARGUY

Awesome build! I just spent my entire lunchtime reading this!

Thanks man, it's fun. I think I have a little ADHD myself

You can see it in the way I skip around on this project

Frizzle Fry · 07-11-2007, 07:25 PM

Quote:

Originally Posted by LiveWire64

I saw a 65? Chevy panel truck yesterday at the Brothers show & it's owner had made the rear tailgate & window a 1-piece lift-up kinda like what you are doing. He used the stock upper hinges for that make & year of panel.

Check it out, the 60-66 guys came through with some pics:

I'm gonna have to try to get my hands on some of those

FRENCHBLUE72 · 07-11-2007, 07:46 PM

May try to get a repo set if they repo them yet???

hgs_notes · 07-11-2007, 08:59 PM

I thought I may have had a line on those hinges for you, but I looked at the old pictures I took and it had barn doors. Sorry

07-03-2007, 07:30 PM	#251
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project Ok I've got some catching up to do on progress pics. Here's the rest of the air management: This is the ECU for the Easy Street digital air management system. I suppose it's meant to be mounted to the frame because they made the harnesses so short you really don't have much choice. Since this is a Burb I was able to find a nice dry spot INSIDE the vehicle to mount it with barely enough slack in the harnesses. Finalized the compressor wiring: Here you can see the ECU and compressor relay: Here it is with the ECU mounted behind the taillight (you can see the top mounting screw): I ran the compressor power and ECU power wires up the D-pillar, in the track above the windows and down the A-pillar. The 12 gauge comp power goes straight to my stereo circuit breaker which is fed by 0-gauge from the batt:

07-03-2007, 07:41 PM	#252
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project Start on the Notch: First I removed the shock crossmember (kinda dark, I know): I had previously welded in this crossmember in front of the tank to add frame rigidity. At this point I though about removing it but decided there was no need o take it out. I would just have to make the notch fit around it: Positioning upper plates; I used this bar to set them level in reference to each other: Here's where the driver's side ended up You can see where the frame had to be trimmed to get the inner plate to side flat against the rail: Test fitting the inner plate after making a template and trimming it to fit around that crossmember: Burned it in: Welded the inside as well while I had access: Last edited by Frizzle Fry; 07-03-2007 at 07:44 PM.

07-03-2007, 07:44 PM	#253
krue Designated A-hole! Join Date: Mar 2003 Location: South Mississippi Posts: 36,450	Re: Joined the Short Wheelbase Club 69 Tahoe Project You're kicking ass with this one! __________________ "If it ain't broke, fix it 'til it is!" Being stupid ain't illegal. We're Still Debt Free Except for the House!!! www.daveramsey.com 70 GMC SWB Stepside project "Green Booger" soon to be 6.0l/4l80e 93 S-10 "Poppaw's Truck"

07-03-2007, 09:48 PM	#254
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project The passenger side needed a tiny corner cut off to fit in front of that crossmember (sorry no pics of that). The outer plates were trimmed slightly to match the angles of the lower rails: ...and here the OG frame section is gone and the lower plates are in:

07-03-2007, 09:55 PM	#255
pat Senior Member Join Date: Jul 2002 Location: Lindsay, TX Posts: 1,245	Re: Joined the Short Wheelbase Club 69 Tahoe Project Nice work. Do you have a bender, or do you just use the vise and hammer technique like I would? __________________ 68 Chevy 383/350 w/shift kit, 380hp/425ft-lbs, 4.5/5 drop, 17" TT2s 64 Cadillac Sedan DeVille

07-04-2007, 12:05 AM	#256
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project Thanks Krue Pat, it was a pre-made kit from KP Components Link here ...and yes, I do the vice/hammer thing too KP uses a press brake to bend these and they fit very well (all frames are slightly different so they're as close as they can be). Sure I could have made it, but skipping the that headache was well worth the money to me.

07-04-2007, 12:32 AM	#257
tommie 97' Tahoe 2dr/2wd Join Date: Jul 2002 Location: Huffman,TX Posts: 1,168	Re: Joined the Short Wheelbase Club 69 Tahoe Project nice work, this is one of the threads that i keep up with, i need to learn how to weld and fabricate as well as you!

07-04-2007, 12:41 AM	#258
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project Next I cut/drilled the holes for the bags: POR-15'd the areas where the bags mount (will do rest later):

07-04-2007, 01:24 AM	#259
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project You can see in that last pic how close the drive shaft is to the floor That's with the axle tube basically sitting where the frame used to be (no lower than without a notch). So... I'll be making a tunnel including modifying the trailing arm crossmember and two rear floor braces Because of this I've made some wood blocks to prevent it from going any lower than that for now. Last edited by Frizzle Fry; 07-04-2007 at 01:42 AM.

07-04-2007, 01:33 AM	#260
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project Next the cross-brace/bridge/shock-mount: I stuck with the keep it simple concept and made up this using lower mounts from suicide doors (nice pieces), and some of their studs in a 2x2 at the top: The camera is angled here but the shocks are very close to parallel with the bags (FBSS): The bottom of the right shock is just dirty... I'll get a better shot of this: Last edited by Frizzle Fry; 07-04-2007 at 01:43 AM.

07-04-2007, 01:37 AM	#261
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project So, without the front bags in yet I set the rear where I think it looks good vs. the front (tiny rake) and snapped some shots. This is pretty close to full lift in the rear With the current shocks it'll come down about 6" from this point Down a little more... Still has a LOT more to go:

07-04-2007, 03:29 AM	#262
krue Designated A-hole! Join Date: Mar 2003 Location: South Mississippi Posts: 36,450	Re: Joined the Short Wheelbase Club 69 Tahoe Project __________________ "If it ain't broke, fix it 'til it is!" Being stupid ain't illegal. We're Still Debt Free Except for the House!!! www.daveramsey.com 70 GMC SWB Stepside project "Green Booger" soon to be 6.0l/4l80e 93 S-10 "Poppaw's Truck"

07-04-2007, 07:29 AM	#263
5150 C10 Club Tennessee Join Date: Mar 2003 Location: White House, TN 37188 Posts: 8,281	Re: Joined the Short Wheelbase Club 69 Tahoe Project Looks awesome!!!!! __________________ Bryan www.gmtruckshow.com Project "Andes"-Halen's First Truck Project: Patina Burb for he is God’s servant for your good. But if you do wrong, be afraid, for he does not bear the sword in vain. For he is the servant of God, an avenger who carries out God’s wrath on the wrongdoer. Romans 13:4

07-04-2007, 07:35 AM	#264
LUV2XCLR8 The LuvShack Garage Join Date: Jan 2004 Location: Maple Grove, TN (West Side) Posts: 30,482	Re: Joined the Short Wheelbase Club 69 Tahoe Project Are you keeping those wheels? Or are you going to go bigger? __________________ Owner/Op: "TN Classic Transport Carriers" The Toy: "Square Vette" 72 Hybrid Blazer Toy Barn: "LuvShack" 40 x 60 x 20 Shop Tow Piggy:"Maddy" 88 Silverado 3500 Hauler: "Feathers" 14 Aluma 8218T

07-04-2007, 02:48 PM	#265
Frizzle Fry Registered User Join Date: Aug 2005 Location: Hillsboro Oregon Posts: 6,449	Re: Joined the Short Wheelbase Club 69 Tahoe Project 20/22 Coy C5



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07-04-2007, 03:47 PM	#266
LiveWire64 Registered User Join Date: Oct 2005 Location: west coast Posts: 51	Re: Joined the Short Wheelbase Club 69 Tahoe Project Awesome build!! Can't wait to see this one finished. I have a question on your flip up rear door. How does it latch or lock when it's closed? Thanks & keep up your great work. Brad __________________ 55 Chevy small window. 66 FJ40 LandCruiser. 64 Chevy Van,350/350 72 Chevy 10 Van,short wb,454 78 Chevy 10 Van,short wb,350 72 Chevy Malibu 350. 77 Chevy Suburban. Silverado 20 Trailering Special.454,turbo400.

07-05-2007, 07:49 PM	#268
LOW DOUGH I'M TRUCK CRAZY! Join Date: Oct 2006 Location: Sachse, TEXAS Posts: 1,737	Re: Joined the Short Wheelbase Club 69 Tahoe Project I can't wait to see it sitting on the ground. Lookin good

07-09-2007, 09:04 PM	#269
LiveWire64 Registered User Join Date: Oct 2005 Location: west coast Posts: 51	Re: Joined the Short Wheelbase Club 69 Tahoe Project I saw a 65? Chevy panel truck yesterday at the Brothers show & it's owner had made the rear tailgate & window a 1-piece lift-up kinda like what you are doing. He used the stock upper hinges for that make & year of panel. He did say that he had to modify the rain gutter some in the back so the door wouldn't hit it when it opened. Also mentioned the hinges are hard to find. I know you were thinking of making your own hinges. Thought I would pass this hinge idea to you. Maybe you have already explored this idea. Keep us posted,Brad __________________ 55 Chevy small window. 66 FJ40 LandCruiser. 64 Chevy Van,350/350 72 Chevy 10 Van,short wb,454 78 Chevy 10 Van,short wb,350 72 Chevy Malibu 350. 77 Chevy Suburban. Silverado 20 Trailering Special.454,turbo400. Last edited by LiveWire64; 07-09-2007 at 09:05 PM.

07-11-2007, 01:58 PM	#271
JayG Formerly ADHDCARGUY Join Date: Mar 2005 Location: DUNCANVILLE, TX Posts: 1,213	Re: Joined the Short Wheelbase Club 69 Tahoe Project Awesome build! I just spent my entire lunchtime reading this! __________________ Jay 67CHEVY SWB,355, built 700r, 5/7,9",posi 3.50,REAR BAGS,HOOSIERS, A/C. 54CHEVY - BURB, beginning construction(well, i gotta take it apart first!) 36FORD PU - WAITING 38CHEVY - 2DR SD,CHASSIS FINISHED 46CHEVY - BURB - waiting

07-11-2007, 07:46 PM	#274
FRENCHBLUE72 PROJECT 7DEUCE Join Date: Dec 2002 Location: GRANTS PASS OR Posts: 21,608	Re: Joined the Short Wheelbase Club 69 Tahoe Project May try to get a repo set if they repo them yet??? __________________ GO BIG GREEN GO DUCKS MEMBER #6377 72 k-5 daily driver 6'' lift 35'' 350-350-205 slowly getting rust free. Project "7DEUCE" check out my build http://67-72chevytrucks.com/vboard/s...d.php?t=267665 Tim Powell..R.I.P EastSideLowlife..... R.I.P..

07-11-2007, 08:59 PM	#275
hgs_notes GEARHEAD Join Date: Aug 2003 Location: MN Posts: 6,125	Re: Joined the Short Wheelbase Club 69 Tahoe Project I thought I may have had a line on those hinges for you, but I looked at the old pictures I took and it had barn doors. Sorry __________________ If no one knows what you're doing, they can't tell you you're doing it wrong HG's Dream Car Build - Shelby Cobra Kit Build your own adjustable track bar 71 Long Fleet C/10 72 Jimmy 4x4 (Junkyard Jimmy) HG's Plow Truck '78 K35 Dually Bigass Farm Truck HG's thread of miscellaneous stuff

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