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Old 02-10-2016, 09:30 AM   #276
Greenlee
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Re: 1991 V3500 Project Heavy Hauler

Looking good!

That is cool that you were able to find an original looking metal radiator. I just bought a radiator and the local auto parts stores told me that all that is available today are the ones with the tanks made of plastic. I resorted to a nice clean one I found on Craisglist, but got it home and it was a few inches shorter than the one in my truck. Long story short, I ended up buying a new plastic and aluminum radiator from O'Rielly's. It is a 4 core equivalent, with 2 large aluminum cores.

Last edited by Greenlee; 02-10-2016 at 10:16 AM.
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Old 02-11-2016, 04:11 AM   #277
MTCK
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Re: 1991 V3500 Project Heavy Hauler

Thanks Greenlee. I was a little bummed that it was made in China, but that is the way of the world I suppose.

Ran across a little problem tonight when I was installing piston rings. I must have bashed or dropped the #7 piston because it has a dent. I'm going to get a new one. No rolling the dice.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-11-2016, 12:32 PM   #278
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Re: 1991 V3500 Project Heavy Hauler

the dent can be filed and sanded out , only need to check if the ringgroove has been hit too
new piston is better just a bit cumbersome with putting the piston pin in the conrod and all that
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i got a job again and having fun at it too

idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real

i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts
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Old 02-12-2016, 01:09 PM   #279
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Re: 1991 V3500 Project Heavy Hauler

Factory service manuals arrived. Literally shipped book rate I think.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-12-2016, 01:34 PM   #280
DirtyLarry
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Re: 1991 V3500 Project Heavy Hauler

Quote:
Originally Posted by MTCK View Post
Made in China.
WOW! Made in China!? (this world is going to be in so much trouble when we finally have a military stand off with China and North Korea) I wonder when Specra made that change?? I just got the CU774 for my Burb last Feb and it was still made in Canada, eh. It took 3 attempts to get one that wasn’t smashed to smithereens. Even the last one needed to be fixed at the local radiator shop because I was tired of dealing with returning damaged ones and waiting another 2 weeks just go get another smashed one. At least the made in China radiator showed up in one piece.

Nice score on the books! I have the same set for a 98 (but mine don't say second edition). If you lived closer I could have lent them to you.
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Old 02-12-2016, 04:28 PM   #281
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Re: 1991 V3500 Project Heavy Hauler

maibe china has the shipping under better controll than the canoeks had
you know the radiator had a better chance on ariving in one piece if they used two pieces of thin tripple ply and a few blocks of wood with the radiator wedged in between

worked for DHL and DPD the packages get unloaded from the distributiontruck and comes down a rollertrack it passes through all the deliverydrivers untill the driver that delivers at the district picks it up and scans it , stuff like metal racks or tentpoles packed in cardboard punches through the cardboard in about 2 feet from all the rattling across the rollers .... electronics ..... glass . forget it unless its packed realy good
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i got a job again and having fun at it too

idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real

i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts
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Old 02-13-2016, 04:52 AM   #282
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Re: 1991 V3500 Project Heavy Hauler

At least it was intact, and the quality looks good, at least on the surface. The thing is HEAVY. It wouldn't be hard for them to beef up packaging around the intake and outlet, but it was obviously a cheap packaging job.

I like having factory service manuals for whatever rigs I own. I needed this set for all the torque specs and sequences, so I got the whole set. Lord knows they won't get easier to find as time goes on... Hopefully I can get some work done this weekend.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-14-2016, 04:13 AM   #283
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Re: 1991 V3500 Project Heavy Hauler

Made my own timing sprocket out of my balancer installer and a piece of copper pipe. I also installed the even numbered pistons. Ring compressor worked great.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-14-2016, 04:16 AM   #284
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Re: 1991 V3500 Project Heavy Hauler

Installing
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-14-2016, 04:17 AM   #285
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Re: 1991 V3500 Project Heavy Hauler

One side done
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-14-2016, 01:18 PM   #286
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Re: 1991 V3500 Project Heavy Hauler

Looking good Marcus!
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Old 02-15-2016, 12:15 AM   #287
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Re: 1991 V3500 Project Heavy Hauler

Nice! I forget already, but did you just keep the standard bore and have it honed?
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Old 02-15-2016, 02:02 AM   #288
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Re: 1991 V3500 Project Heavy Hauler

Thanks guys. Yes bores cleaned up with just a hone and crank with a polish. Makes it easy to figure out what parts to order.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-15-2016, 09:55 AM   #289
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Re: 1991 V3500 Project Heavy Hauler

Nice!! There is a vortec 454 on Craigslist locally for $300 but says it needs rebuilt. I want to pick it up and rebuild it!
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77 C20 crew cab Silverado. 396/th400. In work.
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Old 02-15-2016, 11:08 AM   #290
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Re: 1991 V3500 Project Heavy Hauler

Do it. This one had 186k miles in a k3500 work truck. Guy at the machine shop was surprised it was in such good shape. If this cam and associated valvetrain components end up making good torque I'll have the recipe figured out.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-15-2016, 09:43 PM   #291
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Re: 1991 V3500 Project Heavy Hauler

One step closer.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-15-2016, 10:27 PM   #292
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Re: 1991 V3500 Project Heavy Hauler

Sweeet!
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Old 02-17-2016, 04:30 AM   #293
MTCK
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Re: 1991 V3500 Project Heavy Hauler

Miniscual updates, but I've never done this before so it's all fun to me.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-17-2016, 04:31 AM   #294
MTCK
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Re: 1991 V3500 Project Heavy Hauler

Time for heads.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-17-2016, 04:32 AM   #295
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Re: 1991 V3500 Project Heavy Hauler

Quality looking made in the USA felpro head gaskets.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-17-2016, 04:35 AM   #296
MTCK
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Re: 1991 V3500 Project Heavy Hauler

One down.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-17-2016, 07:24 AM   #297
y5mgisi
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Re: 1991 V3500 Project Heavy Hauler

Man that's exciting!
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Old 02-17-2016, 12:52 PM   #298
watahyahknow
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Re: 1991 V3500 Project Heavy Hauler

if the heads are skimmed take the time to break the edges on the combustionchambers and the sides of the heads themselves
the sides because you will rip the skin of youre hands while moving them around if you dont
the combustion chambers to prevent hotspots causing detonation
just use a small coneshaped stone in a dril on the sides of the head and some emory cloth on edges in the combustion chambers (dont go wild just take the sharpness off)
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i got a job again and having fun at it too

idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real

i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts
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Old 02-19-2016, 04:13 AM   #299
MTCK
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Re: 1991 V3500 Project Heavy Hauler

Heads are on. This thing is heavy as heck and pretty hard to turn over on the engine stand now. Last update for about a week. Time for some vitamin D.
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1991 V3500 L29 454 4L80E NP205 D60/14 Bolt 4.56's
1984 K30 292 TH400 NP205 D60/14 Bolt 4.56's flat bed 7'6" Meyer Plow
2022 Silverado 3500 L8T
Project Daily Driver
Project Heavy Hauler
Project Plow Truck
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Old 02-19-2016, 04:30 AM   #300
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Re: 1991 V3500 Project Heavy Hauler

most of the time we start with the camshaft as you can reach in from the bottom to guide it past the bearings before the crank goes in
another trick is to lay the engine and the stand down on its back , you can allost drop the cam in vertically , like you said the engine is pretty heavy at the moment so thats not a real option now unless you use a crane
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i got a job again and having fun at it too

idea's for the trucks and the order of things to do are taking shape and get closer to being realized , a few more months and i be able to start building for real

i complete 2 of the trucks intoo running fashion one custom and one basicly stock the thirth will be sacrificed for parts
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