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Old 02-21-2016, 02:56 AM   #301
62stepside longbox
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Re: A 15 year old's project. Rusty 62 stepside

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That dash fan is sweet! Nice patch repairing.
Thanks tj, yeah I'm sure glad that I found the fan.
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Old 02-21-2016, 11:39 PM   #302
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Re: A 15 year old's project. Rusty 62 stepside

Cleaned up the welds and finished install on the rocker panel.
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Old 02-21-2016, 11:41 PM   #303
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Re: A 15 year old's project. Rusty 62 stepside

Also installed a jeep door stop on the passenger side.
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Old 02-22-2016, 12:00 AM   #304
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Re: A 15 year old's project. Rusty 62 stepside

Oh and today I found out that I got the wrong slip yoke. The front yoke on the driveshaft is 1350 series and the slip yoke is 1310 series. I'm aware that they make u joints with one end bigger than the other but i think I'll just sell this one and make a couple bucks and then go back to picknpull and pay 7.99 for the right one
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Old 02-22-2016, 10:00 PM   #305
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Re: A 15 year old's project. Rusty 62 stepside

Today I decided to look at the passenger rocker/floors. Here's what it looked like when I removed the door sill plate.
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Old 02-22-2016, 10:01 PM   #306
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Re: A 15 year old's project. Rusty 62 stepside

And this is what I found when I cut open the rocker
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Old 02-22-2016, 10:03 PM   #307
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Re: A 15 year old's project. Rusty 62 stepside

Some evidence that this bondo hack-job was done by the previous owner
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Old 02-22-2016, 10:04 PM   #308
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Re: A 15 year old's project. Rusty 62 stepside

Rocker/inner rockers cut out. In the next couple of days whenever I have the time I will start on making the repair panels
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Old 02-22-2016, 11:33 PM   #309
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Re: A 15 year old's project. Rusty 62 stepside

Looks about right. I just did my passengers side and I sympathize with the rust condition hahaha
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Old 02-23-2016, 03:06 AM   #310
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Re: A 15 year old's project. Rusty 62 stepside

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Looks about right. I just did my passengers side and I sympathize with the rust condition hahaha
Yeah, not sure why but my passenger side is much worse than the drivers side.
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Old 02-23-2016, 11:22 AM   #311
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Re: A 15 year old's project. Rusty 62 stepside

Newspaper? Couldn't be better! haha!
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Old 02-23-2016, 12:14 PM   #312
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Re: A 15 year old's project. Rusty 62 stepside

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Newspaper? Couldn't be better! haha!
The metal mesh makes a little sense but I don't know what they where thinking with the newspaper. Lol maybe he didn't have a garbage bin close by and thought it would be easier to just throw it in the open rocker.
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Old 02-24-2016, 11:16 PM   #313
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Re: A 15 year old's project. Rusty 62 stepside

Finished pulling out the passenger rocker today to reveal that the rust on the lower A pillar is much worse than the driver side. The patch panel is over $50 where I live and being on a budget I guess I'm going to build it. Oh well, more practice with metalworking.
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Old 02-25-2016, 03:13 AM   #314
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Re: A 15 year old's project. Rusty 62 stepside

You really do continue to impress me.

That is a whole load of heartache you opened up there, but I am sure you will just get on and do it right,

Well done.
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Old 02-25-2016, 03:42 AM   #315
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Re: A 15 year old's project. Rusty 62 stepside

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You really do continue to impress me.

That is a whole load of heartache you opened up there, but I am sure you will just get on and do it right,

Well done.
Thanks Rian, your right about the heartache part but I like to look at it as just metal, if lmc makes replacement panels why can't I? It's All about believing I can do it, if I think I can't do it then I probably can't.
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Old 02-25-2016, 08:45 PM   #316
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Re: A 15 year old's project. Rusty 62 stepside

Removed the rusted lower door pillar to find even more rust. This is going to be a fun one. Had to use a jack to hold the pillar in place so nothing will move.
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Old 02-25-2016, 09:54 PM   #317
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Re: A 15 year old's project. Rusty 62 stepside

Should buff out.
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Old 02-25-2016, 10:10 PM   #318
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Re: A 15 year old's project. Rusty 62 stepside

Thats a lot of rust Nik, but you got the skill to fix it. Just start cutting.
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Old 02-25-2016, 10:59 PM   #319
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Re: A 15 year old's project. Rusty 62 stepside

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Should buff out.
Haha I wish

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Thats a lot of rust Nik, but you got the skill to fix it. Just start cutting.
Thanks Dale, Im confident I can do it but it'll take a while.


I started on making the new lower pillar.
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Old 02-25-2016, 11:00 PM   #320
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Re: A 15 year old's project. Rusty 62 stepside

Backside
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Old 02-27-2016, 12:09 AM   #321
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Re: A 15 year old's project. Rusty 62 stepside

Some more progress on the lower pillar. Not quite done, but it's taking shape.
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Old 02-27-2016, 12:15 AM   #322
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Re: A 15 year old's project. Rusty 62 stepside

Still have to take care of this before I weld in the lower pillar.
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Old 02-27-2016, 12:16 AM   #323
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Re: A 15 year old's project. Rusty 62 stepside

Fits well though
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Old 02-27-2016, 12:26 AM   #324
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Re: A 15 year old's project. Rusty 62 stepside

I also brought my tires to the auto shop at my school to get them mounted but only got as far as taking the old ones off as I got the wrong sized valve stems. Suprisingly all of the tires had tubes in them even though the tires said tubeless.
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Old 02-27-2016, 06:37 AM   #325
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Re: A 15 year old's project. Rusty 62 stepside

That was very common to do in those days. I guess we old folks didn't trust this tubeless thing.

The metal work is looking very good.
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