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#3301 |
Senior Member
![]() Join Date: May 2006
Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
![]() Did I mention how much dislike Philips head 1/4-20 sshex drivex1"
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3302 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3303 |
Senior Member
![]() Join Date: May 2006
Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3304 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
![]() ![]() Just have to find a light
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3305 |
Senior Member
![]() Join Date: May 2006
Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
9/64 drill bit
![]() Now its time for some reassembly Two good videos on YouTube, filling station and brothers trucks
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3306 |
Senior Member
![]() Join Date: May 2006
Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
Original frame was a little short, so I shifted the new frame a little so that the hole would be complete
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3307 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
![]() That was. a bad pic, so here's another, I had to bend over a alignment tab, I'll have wait to see if it causes a problem
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3308 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
My clecos were just a little to small to grab the hole on the channel so I backed them up with some small washers
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3309 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
This was my set up, hardest part was getting rivets thru the frame and gasket, tight tolerance, used a small file to open up the hole a little. Best method was to hold rivet with needle nose pliers
Used some flat stock as a backing plate clamped in vise ![]()
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim Last edited by jaros44sr; 10-16-2021 at 10:41 AM. |
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#3310 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
![]() This is a bit of a tedious task, but if you hold the backside of the gasket up, you can work the front edge up and into the groove, with windex to make it slippery
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3311 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
Received my door locks from Leon( locdoc), what a good member, included paws and clips at no extra price, not included in the original sale
Even marked them "D" and "P", so I couldn't screw that up. If you need help with locks, he is the go to guy, thanks for the help ![]()
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim Last edited by jaros44sr; 10-26-2021 at 08:05 PM. |
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#3312 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
![]() Door locks installed, thanks Leon
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3313 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
![]() Door locks installed, thanks Leon
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3314 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
![]() ![]() Got the gasket installed a little,patience,patience It is the second groove that has to go in the channel, it's up by the vent widow frame I use tie wraps to fight gravity
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3315 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
Got some more gasket installed, down to the corner, hard part was getting past the bracket for the vent window, you can’t use the sane angle of your push tool, so you have to get both ends started and then push straight down, and hope it grabs, found out that is easier to rotate frame in vise to get the best working position on gasket along with a clamp,of your own design, to keep the gasket in place
Liberal amounts of windex, and gallons of patience ![]()
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3316 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
Yesterday was a total fail trying to get the curved part of the gasket to seat, so I changed up, and attacked it from the gasket end, hoping the curve will fall in place,which it did. Most of the curve is in place, just have to change up the tool as it is too wide to seat the gasket in the curved area
This clamp was invaluable in keeping gasket in place My plan is to let the windex dry, and grind down an old screwdriver and try tomorrow ![]()
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim Last edited by jaros44sr; 11-03-2021 at 10:40 AM. |
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#3317 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
![]() Had a couple hours to work on the truck
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3318 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
Made a brass shoe to keep pressure on the curved area, easier to get the seal in
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3319 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
![]() Seems that I lost some parts to mock up my twin stick emergency brake cables, parts are ordered and on the way Just waiting......
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3320 |
Registered User
Join Date: Aug 2006
Location: LaSalle Mi
Posts: 504
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Re: PO has me PO'd
What are you doing with them, a seperate left and right brake, to use like a cutter brake?
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#3321 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
Yes, exactly, we go wheeling near smoking pa, and it is rather tight on some of the trails
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3322 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
These are the parts I will be using
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3323 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3324 |
Senior Member
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Location: Philadelphia, Pa. 19454
Posts: 9,504
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Re: PO has me PO'd
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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#3325 |
Senior Member
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Location: Philadelphia, Pa. 19454
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Re: PO has me PO'd
Seems to be the right height
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Semper Fi...Uncle Sam, you da man All parts offered to help are free, unless otherwise noted Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training SAFETY FIRST AS usual, off topic They say your mind goes second, can't remember the first Jim |
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