![]() |
![]() |
#326 |
LET'S GO RACIN'
![]() Join Date: Oct 2007
Location: SALINA,KS
Posts: 1,212
|
Re: NV4500 swap is underway
I swapped to th400 in mine and it came with the brace arm that you show Larry. I've been contemplating how to mount it with the torque mount. Reading your comment's make me think to just take plate off. Then mount bar. Would make more sense. I really don't want to break tranny case. Thanks, Daren
__________________
Daren 04 Chevy Extend cab 2500HD 6.0 Liter 4x4 71 CHEVY 3/4 4X4 402 BB, th400/np205, dana44/eaton ho52 w/4:10-TOY ![]() Rip El Jay RIP BOBBO'S MOM |
![]() |
![]() |
![]() |
#327 | |
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
Quote:
Members Zoomand75, BeamN7, and I work in the class 5 through 8 truck manufacturing industry where one of our retired colleagues is also a retired service engineer from GM. In his years of service at GM he worked with GMC Truck and Bus after graduating GMI sometime in the 1960’s. Back in 2010 when I was doing this NV4500 swap the topic of supporting the tcase kept coming up over and over which I asked Winston his thoughts. Winston is an old guy with an engineering degree that can make any short story long where he told me all about the tcase adapter issues on 1969-1972 Chevrolet and GMC trucks that used the 205 to frame brackets and did not allow the tcase to rotate with the rolling torque of the engine resulting in broken adapters. He told the story like it was yesterday then said DO NOT use a frame to tcase mount and if you have an old truck with the bracket remove it. Much of his experience was supporting the Trans-Alaska Pipeline construction contractors where GM trucks were used to their fullest. The duty cycles those trucks saw on the job may not appear in a personal use truck for decades. Yes, there have been tons of stories where members here claim to have a 43 year old truck with the tcase frame bracket and never broke a single adapter or broken bellhousing on a TH350 that they know of. Great for them, but the propensity of an adapter or auto trans bellhousing failure is much greater with the frame bracket. As he mentioned, tcase adapter failures on manual trans trucks happened often anyway even after the frame bracket is removed. That is one of the reasons GM was so happy to move to the SAE 6 bolt round adapter in 1985. The old skinny adapter used on the figure 8 205 tcase is just the weak link in the driveline but the tcase to frame bracket makes it far worse. Back to the support/torque rod, the reason it is a good design is it supports the cantilevered weight of front output side of the tcase but the entire assembly is still supported to follow the engine/transmission assembly torque roll. This is the reason GM ditched the frame bracket in favor of a torque rod after 1972 although not all trucks got a torque rod. Which got them and which didn’t is still a mystery. Funny modern story somewhat related to this concept. Our company used a long oil fill tube that was attached from the valve cover to the radiator support which is bolted to the frame at the other end. With the torque rotation of the engine, the oil fill tube adapter in the valve cover broke on thousands of our trucks because the entire assembly was not rotating together which allowed it to pull itself apart as the powertrain moved around during normal operation. That is exactly what happens when you tie the tcase to the frame and not allow it to rotate with the torque roll of the engine/trans assembly.
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
|
![]() |
![]() |
![]() |
#328 |
K5Camper
![]() Join Date: Mar 2004
Location: Pueblo, CO
Posts: 1,513
|
Re: NV4500 swap is underway
I'm befuddled by the direction this thread took on the mere outside chance Larry might break the rear housing on his 4500. I know there are other guys running 4500's on this board and others like CK5 and don't remember them getting spammed with posts needing the cast iron rear housing.
Having been at this dealer for the last 5 years we've replaced 1 NV4500 in a 2002 Silverado 2500. Was the rear housing broke? Nope. It was popping out of 5th under load. I can say this having wheeled with Larry, he's no throttle jockey. The chances of his breaking is no greater than one that was installed in a truck from the factory. When you have torque on demand like his 8.1L builds you don't have to beat on it like a rented mule to accomplish the task at hand. Now that he's pulled the advance adapter's chunk of beef off of the rear of the trans and gone to a factory round 205 for a direct bolt on, his chances of stuff breaking should have gone down, not up.
__________________
Rob Z. 1975 K5 350/465/205/D44/12b 4" lift on 35's- RIP 1991 K5 8.1L/NV4500/241/D44/14b FWC Camper |
![]() |
![]() |
![]() |
#329 |
Registered User
Join Date: Jun 2012
Location: cibolo tx
Posts: 1,033
|
Re: NV4500 swap is underway
i wheel a k5 blazer with a 396 nv4500 203 205 with one tons and 42 inch tires. i am not at all worried about breaking my adapter.
|
![]() |
![]() |
![]() |
#330 | |
Registered User
Join Date: Feb 2010
Location: Cruzeville
Posts: 219
|
Re: NV4500 swap is underway
Quote:
and whats the big deal with having to cough up the $$s on AA bells---as far as a early 93-5 chevy version,, any old bell could just be taken to a competent machine shop and have the bearing opening opend up to 5 1/8" --someone could use a cast iron bell too ( easier to weld on--redrill /modify) and the same ole throwout lever. Last edited by truckeez; 05-03-2014 at 03:15 PM. |
|
![]() |
![]() |
![]() |
#331 | |
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
Quote:
The big deal with using the Advance Adapters bell is the fact that setup allows you to run all stock GM hydraulics from an 85-87 (up 91 in square K5’s, Suburbans). By using the AA bell you can use off the shelf square body specific master cylinder, slave and most importantly the hose. You can certainly use a 92-95 bell but the slave is on the wrong side where a custom hydro hose would need to be built. Building a hose isn’t a big issue but it is when you are in the middle of friggen nowhere like where I go with my truck. Having all mostly stock / off the shelf parts sure makes life easier if you do have a roadside break down and need parts fast. There are a few ways someone could go about making various bells work, just go the route that fits your need and priority.
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
|
![]() |
![]() |
![]() |
#332 | |
Registered User
Join Date: Feb 2010
Location: Cruzeville
Posts: 219
|
Re: NV4500 swap is underway
Quote:
Do you know if all the newer type nv4500's without the snout sleeve can easily have an earlier type front shaft retainer with the sleeve for a conventional TOB just bolted on and replacing the hydraulic style retainer? |
|
![]() |
![]() |
![]() |
#333 |
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
I’m just the opposite. I don’t miss the old z-bar mechanical clutch linkage at all. It gets old when the linkage gets all bound up to the point the rod falls off or shears off the pivot ball when the truck is flexed out. You don’t have that problem with a hydraulic clutch plus they are much nicer to step on. Very soft. A cable clutch would be a bad idea just like it was in a lot of cars of the 80’s.
I don’t know for sure if the front bearing retainer would transfer from an older NV4500 to a later one but I don’t see why not. If you research the Advance Adapters bell that you commented on you will find it also comes with a front bearing retainer for use with a standard release bearing. Their bell kit allows for use of a mechanical z-bar clutch linkage or like I mentioned before, a slave from an 85-91 square body…..so no fluid leaks on the clutch like the 1996 and later model trucks are famous for. You can see the front bearing retainer for a standard release bearing on the NV4500 on the left ![]()
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
![]() |
![]() |
![]() |
#334 |
6>8 Plugless........
![]() Join Date: Sep 2007
Location: Prairie City, Ia
Posts: 17,140
|
Re: NV4500 swap is underway
Larry, do you have any idea what the AA shift handles originally were for? My brother just purchased a brand new NV4500 and it came with the same goof ball handle.
![]()
__________________
Ryan 1972 Chevy Longhorn K30 Cheyenne Super, 359 Inline 6 cylinder, Auto Trans, Tilt, Diesel Tach/Vach, Buckets, Rare Rear 4-link and air ride option Build Thread 1972 GMC Sierra Grande Longhorn 4x4 1972 Chevy Cheyenne Super K20 Long Step side tilt, tach, tow hooks, AC, 350 4 speed 1972 C10 Suburban Custom Deluxe 1969 Chevy milk truck 1971 Camaro RS 5.3 BTR STG3 Cam Super T10 1940 Ford 354 Hemi 46RH Ford 9" on air ride huge project Tired of spark plugs? Check this out. |
![]() |
![]() |
![]() |
#335 |
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
Their handle looks homegrown but their knob looks like a late 80’s Jeep knob to me.
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
![]() |
![]() |
![]() |
#336 | |
Registered User
![]() Join Date: Oct 2013
Location: Elkton
Posts: 693
|
Re: NV4500 swap is underway
Quote:
|
|
![]() |
![]() |
![]() |
#337 |
Registered User
Join Date: Jul 2013
Location: Las Vegas NV
Posts: 113
|
Re: NV4500 swap is underway
Where did he purchase it from? I thought that these have been out of production for a while now and everything available was rebuilds?
|
![]() |
![]() |
![]() |
#338 |
Senior Member
![]() Join Date: Aug 2008
Location: Long Beach, CA
Posts: 1,813
|
Re: NV4500 swap is underway
Larry,
How has the modified, aluminum adapter housing from the NV4500 to NP205 been holding up? I'm getting ready to do my swap in the next month or so and was hoping to get your feedback. Let me know what your observations have been. Thanks!
__________________
Jason M. @argonaut62 1972 K5 Blazer CST, Turquoise 1966 K20 Short Fleet Pickup, Big Ugly 1964 C10 Short Fleet, Gertrude 2001 Porsche 911 Carrera 1996 Ford Bronco XLT 1980 Jeep Wagoneer 2008 Honda CBR1000RR 2005 Honda RC51 1981 Honda CB750C No dis-assemble Johnny Five! No dis-assemble! |
![]() |
![]() |
![]() |
#339 | |
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
Quote:
![]()
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
|
![]() |
![]() |
![]() |
#340 |
Senior Member
![]() Join Date: Aug 2008
Location: Long Beach, CA
Posts: 1,813
|
Re: NV4500 swap is underway
Good to hear. It never hurts to check!
__________________
Jason M. @argonaut62 1972 K5 Blazer CST, Turquoise 1966 K20 Short Fleet Pickup, Big Ugly 1964 C10 Short Fleet, Gertrude 2001 Porsche 911 Carrera 1996 Ford Bronco XLT 1980 Jeep Wagoneer 2008 Honda CBR1000RR 2005 Honda RC51 1981 Honda CB750C No dis-assemble Johnny Five! No dis-assemble! |
![]() |
![]() |
![]() |
#341 |
Senior Member
Join Date: Apr 2004
Location: sw colorado
Posts: 2,720
|
Re: NV4500 swap is underway
i have the AA spacer and case hanging off the OEM AL housing in my M715. for the last 5+ years. no issues what so ever. has at least 20K on that rig since built. pulled the trans and tcase for a clutch issue and re-checked everything while it was on the ground and the studs/nuts are tight and right still.
|
![]() |
![]() |
![]() |
#342 |
Registered User
Join Date: Jun 2012
Location: cibolo tx
Posts: 1,033
|
Re: NV4500 swap is underway
I rock crawl my nv4500 with a doubler on the end.
|
![]() |
![]() |
![]() |
#343 |
Registered User
Join Date: Sep 2014
Location: anaheim ca
Posts: 11
|
Re: NV4500 swap is underway
Hey larry nice set up im starting on my nv4500 swap im still trying to gather up all parts I got trans aa adapter 10 spline 205 31 spline output What do you recomend should I run it like that or upgrade to 27 spline also I got 93-95 oem bell im mounting behind my 5.3 is that going to be an issue the only thing I need is the pedal assembly you where I can find one.
|
![]() |
![]() |
![]() |
#344 |
Registered User
Join Date: Dec 2011
Location: Yuma Arizona
Posts: 1,526
|
Re: NV4500 swap is underway
There's a guy on the Pirate site that has a stock of new OEM late model NP205 cases. Bought mine for $80. AA has an adapter (basically a 2" solid spacer) that sells for around $60-$70 (I think?). This is the way I went to get the strongest and shortest (and newest) NV4500/NP205 setup. I also got a brand new 32 spline and bearings from him. He owned a company that converted/upgraded new trucks to HD specs for the forest service and emergency vehicle applications (ambulances, etc.)
|
![]() |
![]() |
![]() |
#345 |
Registered User
Join Date: Sep 2014
Location: anaheim ca
Posts: 11
|
Re: NV4500 swap is underway
Thanks for that info but my nv4500 has that big 31 spline output shaft that can only be used with a coupler think
|
![]() |
![]() |
![]() |
#346 | |
Registered User
Join Date: Jun 2013
Location: Somewhere
Posts: 3,076
|
Re: NV4500 swap is underway
Quote:
I searched and just looked on pirates classifieds. but didn't find any clues about the person w/ the round pattern cases. Got any more info? Thanks! Last edited by franken; 09-16-2014 at 08:25 PM. |
|
![]() |
![]() |
![]() |
#347 | |
Registered User
Join Date: Jun 2013
Location: Somewhere
Posts: 3,076
|
Re: NV4500 swap is underway
Quote:
GM switched the bolt pattern early on to the Dodge style so if you have a Dodge trans or an early GM BH, they may not match. Advance Adapters has a conversion guide you can download or ask them to send it to you w/ lots of info. Last edited by franken; 09-16-2014 at 08:37 PM. |
|
![]() |
![]() |
![]() |
#348 |
Registered User
Join Date: Sep 2014
Location: anaheim ca
Posts: 11
|
Re: NV4500 swap is underway
I have a nv4500 mated to a fig 8 np205 dont know what year the trans is but it has AA to mate the 205 it has a fat coupler 31 splines and 10 spline for the 205. I think they change the output on the trans because I never seen a output that big I thought 32 spline was the biggest. I bouht the the set up off a guy that had it rebuilt and never used it i payed 1300 for the whole set up nv4500 complete with adapter and 205 but when I got home I seperated it and thats what I found 31 spline mated to 10 spline np205 so is it a dodge or chevy trans because it has a chevy bellhousing as well im confused here
|
![]() |
![]() |
![]() |
#349 | ||||
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
Quote:
The 93 bell with the passenger’s side slave can become an issue depending what you install this setup in as you must build your own hydraulic line or use a 88-94 master cylinder, which does not work well in a 73-87 truck. If you’re looking for square body truck hydro pedals good luck. They are getting harder and harder to find every day. Quote:
![]() Quote:
Quote:
![]()
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
||||
![]() |
![]() |
![]() |
#350 | |
Windy Corner of a Dirty Street
Join Date: Jun 2003
Location: Pueblo West, Colorado
Posts: 2,926
|
Re: NV4500 swap is underway
Quote:
__________________
Current vehicle collection: 1978 Chevrolet K10, 8.1L, NV4500, NP205 1989 Chevrolet Suburban, 8.1L, NV4500, NP241 1993 Chevrolet C1500 Sportside, TBI 7.4L, 4L60E 2001 Chevrolet K2500HD, Ext Cab, SWB, 8.1L, ZF 6 speed 2014 Chevrolet Impala LTZ 3.6L Vortec 8.1L because life is too short to tolerate underpowered vehicles
|
|
![]() |
![]() |
![]() |
Bookmarks |
|
|