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Old 03-19-2024, 09:08 AM   #3651
jaros44sr
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Re: PO has me PO'd

#2x3/4" self drill screw

Works better if you predrilled

17108533671323610477507928785123 by [url=https://www.flickr.com/photos/97391199@N06
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Old 03-21-2024, 11:59 AM   #3652
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Re: PO has me PO'd

17110364857403009535035745668611 by [url=https://www.flickr.com/photos/97391199@N06


Chuck in a chuck
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Old 03-21-2024, 12:01 PM   #3653
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Re: PO has me PO'd

17110365478576902649425331948102 by [url=https://www.flickr.com/photos/97391199@N06
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Old 03-22-2024, 09:45 AM   #3654
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Re: PO has me PO'd

The screws are so small that I have to use my hymastats



17111149264951999854906294122015 by [url=https://www.flickr.com/photos/97391199@N06
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Old 03-23-2024, 10:11 AM   #3655
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Re: PO has me PO'd

Oversize hole in patch panel, draws sheet metal tightly





17112028247662920689203766817748 by [url=https://www.flickr.com/photos/97391199@N06
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Old 03-25-2024, 11:50 AM   #3656
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Re: PO has me PO'd

If you're not getting spiraling pig tails, use more lubricant saves on drill bits





17113814976342150880044317980103 by [url=https://www.flickr.com/photos/97391199@N06
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Old 03-27-2024, 08:39 AM   #3657
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Re: PO has me PO'd

17115430442306797632180518517808 by [url=https://www.flickr.com/photos/97391199@N06
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Old 03-27-2024, 08:42 AM   #3658
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Re: PO has me PO'd

17115429655647856498034021472742 by [url=https://www.flickr.com/photos/97391199@N06

In Milwaukee s infinite wisdom they changed the shaft size to 1/2-20, standard shaft for a 3/8 chuch was 3/8-24 ao now I have to make an adapter or put the chuck on my Dewalt

Found this out after I watched the video on chuck removal
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Last edited by jaros44sr; 03-28-2024 at 11:13 AM.
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Old 03-31-2024, 08:45 AM   #3659
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Re: PO has me PO'd

Couldn't figure out a way to get a straight cut on the flange, until I saw the replicator in my toolbox



1711889053472433638631067172882 by [url=https://www.flickr.com/photos/97391199@N06
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Old 04-03-2024, 07:09 PM   #3660
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Re: PO has me PO'd

Picked up my application gun and panel bond




17121855599823936406119597150181 by [url=https://www.flickr.com/photos/97391199@N06
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Old 04-03-2024, 07:46 PM   #3661
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Re: PO has me PO'd

Things are about to get sticky
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Old 04-09-2024, 08:47 AM   #3662
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Re: PO has me PO'd

Just hope it's not all over my hands

On another note don't like the way this NOS trim is lining up. Rather not screw up nice trim I'll look for some beater 72 trim, I can still do the 2 tone paint

1712666401661221993376299322067 by [url=https://www.flickr.com/photos/97391199@N06
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Old 04-09-2024, 06:03 PM   #3663
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Re: PO has me PO'd

I have used that panel glue, bonds real well
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Old 04-12-2024, 09:03 AM   #3664
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Re: PO has me PO'd

Jesse, did you clamp it or screw it

SNAFOWLEDU
17129268232473391299823221734226 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-12-2024, 07:53 AM   #3665
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Re: PO has me PO'd

17155145783528792159940437182032 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-13-2024, 09:07 AM   #3666
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Re: PO has me PO'd

That looks pretty good
Time for some zip screws
Cut some of the bolt in flange back to get a better fit to the patch panel


17156054833798123115454248895876 by [url=https://www.flickr.com/photos/97391199@N06
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Dont try this stuff in my build thread, unless you have 55 years of mechanical OTJ training
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Old 05-18-2024, 10:00 AM   #3667
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Re: PO has me PO'd

Lesson learned contain all the tools needed for a particular project in a box when you get back to it you
don't have to search your toolbox to finish project


And you don't have to pickup tools fallen off work Station


1716040296358659630810166791235 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-21-2024, 08:57 AM   #3668
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Re: PO has me PO'd

This close


17162960376445934429048726864524 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-21-2024, 09:01 AM   #3669
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Re: PO has me PO'd

Back lower corner off,pie cut



17162963257043339189953605460141 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-23-2024, 07:59 AM   #3670
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Re: PO has me PO'd

Some creative cutting and bending required





17164652916258923752348625317475 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-24-2024, 09:13 AM   #3671
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Re: PO has me PO'd

17165562926732012108411360385558 by [url=https://www.flickr.com/photos/97391199@N06
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Old 05-28-2024, 06:49 PM   #3672
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Re: PO has me PO'd

Looking good Jim. Are you going to use the step tool for the panel fitment before adhesive? I had my panels line up better after that.
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Old 05-28-2024, 08:37 PM   #3673
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Re: PO has me PO'd

[quote=jaros44sr;9314038]17165562926732012108411360385558 by [url=https://www.flickr.com/photos/97391199@N06[/quote]

I see what you mean close real close .....but no cigar ...im sure you will get it
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Old 05-29-2024, 10:47 AM   #3674
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Re: PO has me PO'd

Quote:
Originally Posted by 7D2N View Post
Looking good Jim. Are you going to use the step tool for the panel fitment before adhesive? I had my panels line up better after that.
I had thought of that but my crimp er has straight jaws and worried I would get some uncontrollable warpage

I could build new jaws if I could get the tool apart dang

17169938477202057571476538423471 by [url=https://www.flickr.com/photos/97391199@N06

Jess, any pics of the vent windows yet?

Guys thanks for stopping by
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Old 05-30-2024, 07:22 AM   #3675
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Re: PO has me PO'd

I'm gonna call that good,although I'll use j clips to speed up assembly time 8/32s hard too. Balance on index finger



17170679035825914283961666606794 by [url=https://www.flickr.com/photos/97391199@N06
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SAFETY FIRST

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