Project 68 k10 LWB..aka "The Hulk" - Page 17 - The 1947 - Present Chevrolet & GMC Truck Message Board Network

msgross · 12-03-2015, 08:45 AM

I was told my an old truck guy that truck tolerance on the assembly line was 1/4" so anything closer than that is a win. These weren't built for show trucks, no car was back then anyways.

**First c10** · 12-05-2015, 12:42 AM

Okay so this is my first time replacing a cab corner. I must have put it and the rocker on 100 times.... So I just decided time to weld.

**First c10** · 12-05-2015, 12:49 AM

Ok so I was having a hard time welding the cab corner where 2 layers of metal were. I am thinking contamination from whatever was between the layers of metal. Because the exposed metal was epoxy primed which I sanded off. But something was causing an issue.
I will try and get it finished welded up on Saturday.

7dee2 · 12-13-2015, 12:19 PM

Looking good sir! Did you get past the contamination problem?

**First c10** · 12-15-2015, 12:42 AM

Quote:

Originally Posted by 7dee2

Looking good sir! Did you get past the contamination problem?

Thanks and Yes just had to clean out the caulking the PO put on from underneath.

I had my bodyguy friend stop by when I had the rocker and door set. He said it looks better than original as far as the gaps. So since I didn't know how good was good I was afraid to just weld it. After he told me that I thought time to burn it in.

This is a picture of the inner rocker with rust encapsulate on it.

**First c10** · 12-15-2015, 12:44 AM

This is the out rocker primed. I painted it before I installed it

**First c10** · 12-15-2015, 12:45 AM

This is the rocker burnt in.

**First c10** · 12-15-2015, 12:47 AM

Close up of the driver rear door jab rocker.

7dee2 · 12-15-2015, 11:19 AM

Good job!

DWilbur · 12-15-2015, 11:22 AM

Looking real good. If you have time could you weld in the 16 seat nuts for me. I'm not looking forward to this step welding upside down.

**First c10** · 12-16-2015, 12:16 PM

Quote:

Originally Posted by 7dee2

Good job!

Thanks Brett.

Quote:

Originally Posted by DWilbur

Looking real good. If you have time could you weld in the 16 seat nuts for me. I'm not looking forward to this step welding upside down.

Thanks David your truck is looking great also... welding upside down get out the TIG!!!

**First c10** · 12-17-2015, 12:55 AM

hey guys I have a question regarding the holes in the firewall.i want to weld up the ones I don't need but not sure what all of them go to.
This picture is of the original throttle area and I think the top holes are for the windshield washer hoses. What did you guys do?

**First c10** · 12-17-2015, 01:01 AM

Does anyone have a picture or something about what each hole is for? Some I can figure out some not sure about.

**CUSTOM/10** · 12-17-2015, 07:54 AM

This picture might help !

7dee2 · 12-17-2015, 11:13 AM

Here is another and one for A/C & non A/C. The extra hole not marked between the fuse block and the emergency brake I believe is for a tach harness.

**First c10** · 12-17-2015, 11:38 AM

Quote:

Originally Posted by CUSTOM/10

This picture might help !

Thank you Gary. I noticed that your cab is a little different than mine. Mine is a pre 71 I think as my cab did not have the throttle cable but the throttle pivot rod.

Can anyone tell me if I need the holes with the black arrows?

DWilbur · 12-17-2015, 11:48 AM

I filled in most of the holes on my fire wall. for the AC I cut out a bigger hole and did 1 patch panel. the smaller one I use a hole saw to make plug and welded them up.

**First c10** · 12-17-2015, 12:00 PM

Quote:

Originally Posted by DWilbur

I filled in most of the holes on my fire wall. for the AC I cut out a bigger hole and did 1 patch panel. the smaller one I use a hole saw to make plug and welded them up.

That's exactly what plan to do with the holes... I just don't want to fill in holes I will have to re-drill at a later date.

Do you have a picture of your firewall??

**First c10** · 12-17-2015, 12:11 PM

Quote:

Originally Posted by 7dee2

Here is another and one for A/C & non A/C. The extra hole not marked between the fuse block and the emergency brake I believe is for a tach harness.

Thanks Brett. I didn't scroll up so I didn't see this post.
I will study it..
Thank you!

**CUSTOM/10** · 12-17-2015, 01:18 PM

3 of the holes are for the rubber plugs that hold the jute to the inside of the firewall, and the hole next to the steering column opening is for the collar that hold the column boot on. ( Screw hole )

DWilbur · 12-17-2015, 02:09 PM

Quote:

Originally Posted by First c10

That's exactly what plan to do with the holes... I just don't want to fill in holes I will have to re-drill at a later date.

Do you have a picture of your firewall??

I don't have any picture now I can get you some tonight

72MARIO · 12-18-2015, 12:44 AM

I ran my washer hoses thru the cowel from inside the cab rather than out the fire wall and over the rain gutter.I brought the feed tube in below the parking brake cable. Much cleaner

72MARIO · 12-18-2015, 12:46 AM

For the hole with the black arrows i welded a 1" long piece of threaded rod in place of the screw and used nuts inside to hold the coloum dust boot in place

**First c10** · 12-18-2015, 11:57 AM

Can I weld up the holes and install studs to mount the jute with washers and nuts like you said about the column seal?

7dee2 · 12-24-2015, 12:55 PM

You could or don't bother with the padding at all you could use a stick on or spray on sound deadener perhaps?

12-03-2015, 08:45 AM	#401
msgross Registered User Join Date: Jul 2006 Location: Central PA Posts: 12,201	Re: Project 68 k10 LWB..aka "The Hulk" I was told my an old truck guy that truck tolerance on the assembly line was 1/4" so anything closer than that is a win. These weren't built for show trucks, no car was back then anyways. __________________ The Garage: 1968 K-10 SWB - "Project Money Pit" 1996 Z-71 - "huntin rig" 1969 C-10 LWB (SOLD) "Project flip that truck or else" 1993 Passport, F@rd 1-ton (SOLD)"Project Cousin Eddie" My Garage Build "The 1,000 footer"

12-05-2015, 12:42 AM	#402
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" Okay so this is my first time replacing a cab corner. I must have put it and the rocker on 100 times.... So I just decided time to weld. Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-05-2015, 12:49 AM	#403
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" Ok so I was having a hard time welding the cab corner where 2 layers of metal were. I am thinking contamination from whatever was between the layers of metal. Because the exposed metal was epoxy primed which I sanded off. But something was causing an issue. I will try and get it finished welded up on Saturday. Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-13-2015, 12:19 PM	#404
7dee2 Registered User Join Date: May 2011 Location: Syracuse, Utah Posts: 1,964	Re: Project 68 k10 LWB..aka "The Hulk" Looking good sir! Did you get past the contamination problem? __________________ Brett 67 Camaro SS: 67 Camaro Build 72 Cheyenne/C10 Super 115" Fleetside: 72 C10 Build 72 Cheyenne/K30 Super 133" Longhorn DRW: 72 K30 Build SOLD YouTube: https://www.youtube.com/@6dee7-7dee2

12-15-2015, 12:44 AM	#406
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" This is the out rocker primed. I painted it before I installed it Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-15-2015, 12:45 AM	#407
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" This is the rocker burnt in. Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-15-2015, 12:47 AM	#408
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" Close up of the driver rear door jab rocker. Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-15-2015, 11:19 AM	#409
7dee2 Registered User Join Date: May 2011 Location: Syracuse, Utah Posts: 1,964	Re: Project 68 k10 LWB..aka "The Hulk" Good job! __________________ Brett 67 Camaro SS: 67 Camaro Build 72 Cheyenne/C10 Super 115" Fleetside: 72 C10 Build 72 Cheyenne/K30 Super 133" Longhorn DRW: 72 K30 Build SOLD YouTube: https://www.youtube.com/@6dee7-7dee2

12-15-2015, 11:22 AM	#410
DWilbur Registered User Join Date: Aug 2013 Location: San Jose Ca Posts: 965	Re: Project 68 k10 LWB..aka "The Hulk" Looking real good. If you have time could you weld in the 16 seat nuts for me. I'm not looking forward to this step welding upside down.

12-17-2015, 12:55 AM	#412
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" hey guys I have a question regarding the holes in the firewall.i want to weld up the ones I don't need but not sure what all of them go to. This picture is of the original throttle area and I think the top holes are for the windshield washer hoses. What did you guys do? Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-17-2015, 01:01 AM	#413
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" Does anyone have a picture or something about what each hole is for? Some I can figure out some not sure about. Attached Images __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-17-2015, 07:54 AM	#414
CUSTOM/10 Senior Member Join Date: May 2003 Location: Sandown, NH Posts: 2,839	Re: Project 68 k10 LWB..aka "The Hulk" This picture might help ! Attached Images __________________ Gary 72 SWB 4x4 My 72 SWB Build http://67-72chevytrucks.com/vboard/s...d.php?t=259859

12-17-2015, 11:13 AM	#415
7dee2 Registered User Join Date: May 2011 Location: Syracuse, Utah Posts: 1,964	Re: Project 68 k10 LWB..aka "The Hulk" Here is another and one for A/C & non A/C. The extra hole not marked between the fuse block and the emergency brake I believe is for a tach harness. Attached Images __________________ Brett 67 Camaro SS: 67 Camaro Build 72 Cheyenne/C10 Super 115" Fleetside: 72 C10 Build 72 Cheyenne/K30 Super 133" Longhorn DRW: 72 K30 Build SOLD YouTube: https://www.youtube.com/@6dee7-7dee2

12-17-2015, 11:48 AM	#417
DWilbur Registered User Join Date: Aug 2013 Location: San Jose Ca Posts: 965	Re: Project 68 k10 LWB..aka "The Hulk" I filled in most of the holes on my fire wall. for the AC I cut out a bigger hole and did 1 patch panel. the smaller one I use a hole saw to make plug and welded them up.

12-17-2015, 01:18 PM	#420
CUSTOM/10 Senior Member Join Date: May 2003 Location: Sandown, NH Posts: 2,839	Re: Project 68 k10 LWB..aka "The Hulk" 3 of the holes are for the rubber plugs that hold the jute to the inside of the firewall, and the hole next to the steering column opening is for the collar that hold the column boot on. ( Screw hole ) __________________ Gary 72 SWB 4x4 My 72 SWB Build http://67-72chevytrucks.com/vboard/s...d.php?t=259859



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12-18-2015, 12:44 AM	#422
72MARIO Registered User Join Date: Nov 2000 Location: Huntsville Ontario Canada Posts: 4,052	Re: Project 68 k10 LWB..aka "The Hulk" I ran my washer hoses thru the cowel from inside the cab rather than out the fire wall and over the rain gutter.I brought the feed tube in below the parking brake cable. Much cleaner __________________ 1968 Suburban numbers matching all original truck now equipped with 6.0/4L80 on Accuair http://67-72chevytrucks.com/vboard/s...d.php?t=625017 1967 C/20 6.0/4L80 Roofing Truck 1990 V2500 Suburban "Plow Truck" 2005 TAHOE DD

12-18-2015, 12:46 AM	#423
72MARIO Registered User Join Date: Nov 2000 Location: Huntsville Ontario Canada Posts: 4,052	Re: Project 68 k10 LWB..aka "The Hulk" For the hole with the black arrows i welded a 1" long piece of threaded rod in place of the screw and used nuts inside to hold the coloum dust boot in place __________________ 1968 Suburban numbers matching all original truck now equipped with 6.0/4L80 on Accuair http://67-72chevytrucks.com/vboard/s...d.php?t=625017 1967 C/20 6.0/4L80 Roofing Truck 1990 V2500 Suburban "Plow Truck" 2005 TAHOE DD

12-18-2015, 11:57 AM	#424
First c10 Registered User Join Date: Dec 2012 Location: Los Banos CA Posts: 2,705	Re: Project 68 k10 LWB..aka "The Hulk" Can I weld up the holes and install studs to mount the jute with washers and nuts like you said about the column seal? __________________ 1956 Chevy Bel Air 2 door 1956 Chevy 210 4 Door 1970 K20 LWB project the Hulk build w/Supercharged 4.8L-ly2/4L60E HULK BUILD 1970 C10 Yellow/White Deluxe LWB w/ 5.3L-LC9/6L80E 1968 K10 LWB Dark green my son calls it "THE HULK Jr"HULK JR SOLD GO GO!!!

12-24-2015, 12:55 PM	#425
7dee2 Registered User Join Date: May 2011 Location: Syracuse, Utah Posts: 1,964	Re: Project 68 k10 LWB..aka "The Hulk" You could or don't bother with the padding at all you could use a stick on or spray on sound deadener perhaps? __________________ Brett 67 Camaro SS: 67 Camaro Build 72 Cheyenne/C10 Super 115" Fleetside: 72 C10 Build 72 Cheyenne/K30 Super 133" Longhorn DRW: 72 K30 Build SOLD YouTube: https://www.youtube.com/@6dee7-7dee2

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