My own build thread

[zippeay]

So... It runs great! But... It's leaking from one of the freeze plugs... >.

I'm kind of bummed but hopefully it isn't a giant project to fix this. I am really please with how nice it runs other than one of the carbs is leaking fuel. Hopefully we can fix those things quickly so I can get the exhaust done this week.

[zippeay]

We took the plug out and found out why it was leaking... There is a deep gouge in the plug seat....
Not too happy that the engine builder didn't mention that. I talked to one of my friends that works for Cummings and he said they used JB weld "yes, seriously they do" things like that. He said they even use it to fill gouges on the heads sometimes. Sounded pretty redneck to me but I don't have any other solutions.
So... That's what I did, now I just hope it works.
Hopefully we can get the kinks worked out and get the exhaust done this week "the story of my life"... Haha!

[zippeay]

The plug worked out well until we started seeing an oil leak. It's coming out by the where the the fly wheel mounts up to the motor. We were hoping that it would just be an oil pan seal but we changed that today and it's still leaking. It must be the rear main seal... So now I get to change that too... I'm trying to keep going but this thing is not making it easy... I think almost everything that could go wrong has so far... I'll get it, I'm just sick of fixing things. I want to drive this damn thing!

[McMurphy]

Hang in there buddy, I know how demotivating these unexpected hang ups can be.

Deep Breathe, and hang in there !!
Summer is only starting..... Plenty of cruise nights left still !!

[zippeay]

Thanks! I'm hanging in there! I've just been saying "this weekend" for so long it's become disheartening.
Ive always heard the saying "good things aren't cheap and cheap things aren't good". Well... I'm starting to believe that. The really upsetting thing is that this motor sounds and runs great!
I think if we can solve this oil leak we should hopefully be good. I just really hope we don't have to pull the motor again...
Oh ya... And I also found this in the bottom of the oil pan... Not sure how it got there because the only place it could come from is the crank or the cam and I checked them. I also looked all over the crank and there aren't any marks from it that I could see. The only thing I could think of is the guy misplaced it and used another one???
Doesn't exactly make you feel confident in the rest of the motor though...

[Jeff La]

Well the positive side is it's not damaged so neither should anything in the engine. Looks like alot of fun driving is in the near future, congrats.

[McMurphy]

What an odd piece you have found, I wonder what it is...

[KJSR]

I just sent you a text. It looks like a crankshaft woodruff key.....

[zippeay]

Sorry I didnt text you back last night, I worked late and didn't want to text you too late.
I have my fingers crossed, we replaced the rear main and I ran it for about 10-15 mins and it looks good so far, I think think the problem was the guy that built the motor didn't offset the seals like the book said to, at least that's what I hope.

Hopefully that fixed it! When I get home tonight I'm going to run it some more to double check and if it looks good I'll throw the seat in and take it for a spin!
Ive heard horror stories about the rear main seal but honestly it was pretty easy. I'm sure that's because it's a newly rebuilt motor but it went very easy. I just hope this fixes this and we don't have any more major issues.
As far as the woodruff key goes, if it was missing from somewhere I would assume something bad would have already happened. We've ran the motor for probably about an hour total and I couldn't imagine something not coming apart yet. I just don't see how that key would have made its way through the motor from either the crank or the cam and not tore something up.
The guy must have left it in the pan "which I'm still not happy about" but at least we found it before it did any damage. There isn't any metal in the oil either so it should be ok.

[CRGRS 66]

sure hope this is all of the whoopsie Daisies that the builder has in store for you...

just a thought, would it be worth making sure that the woodruff key is in place on your balancer? Scared to think of the mess that would make of your engine if that was the key that ended up in the pan...

Better safe than sorry... my Mom always said that, even to this day I sometimes wish I would listen to that advice.

Chin up buddy

[zippeay]

I took the bolt out of the balancer and my Dad checked and he said he could see the key in place. I wanted to pull the balancer but he insisted it was there. I'm with you, I like to make sure of things like that but he said he could see it and he's taught me most of what I know.

[Modges'66]

Nice find!...But I doubt that anything would have happened, unless your oil pump pickup doesn't have a screen.
I am pretty sure that the only thing that has a woodruff key on a small block is the harmonic balancer, and I can see how it would be very easy for it to fall of during installation, and make it's way directly to the oil-pan
But nonetheless, I am sure that finding this is not comforting to you!
I can relate, because the PO had built the engine in my truck, but never started it, and at several points in my build I had noticed things that made me shake my head in amazement, but not in a good way....
It is tough to not be in control of everything and need to re-visit items that you assumed were handled correctly.
I would like to bet that this is just a coincidence, and that there is no need for worry.
The truck looks awesome by the way!
I cannot wait to be at the driving stage!

[zippeay]

Thanks Modges! I've made a lot of progress this weekend. I got the Air Ride to hold air like it should, still no oil leaks. However, the heads started leaking a little coolant last night... This has been a nightmare... I'm going to try and torque the heads down and see if that fixes it...

[superflysteiny]

I am sorry about your engine. I have experienced this many times with small blocks and big blocks. you fix one oil leak only to have another one pop up a few weeks later. I have stopped using small blocks and gone to ls engines for his reason. They just don't leak. I hope you get it worked out. The truck is amazing

[zippeay]

It's all good, hey I took a gamble on a motor built by someone I didn't know and I'm having issues because of it. Sometimes those gambles work out and some times they don't. Hopefully the rest of the motor holds together. I didn't get a chance to torque the heads yesterday but I'll do that today and pray that fixes it.
If not I'll be doing head gaskets this week... Lol, good times!
Thanks for all the positivity!
Anyone have some spare temp/fuel/battery gauges they don't need?

[zippeay]

Dropped her off at the exhaust shop this morning. I re-torqued the heads but they are still leaking... One of my friends said he thinks they will seal after i drive it a few times. I sure hope he's right or I'll be doing head gaskets this weekend...
I loaded it up last night and my wife took this pic.

[Jeff La]

Years ago we used to spray head gaskets with a couple of coats of aluminum paint to help them seal. might look into that for the next set

[zippeay]

Took her out for a spin yesterday. The heads are still leaking but it's staying about 200 degs.
Here is the video

http://www.youtube.com/watch?v=o3iXXxycR1w&sns=em...

[Ta2Don]

Nice to see you in the Driver's seat... and it sounds sweet...

[1963c-10]

Sounds awesome......great looking ride!!!

[zippeay]

Originally Posted by Ta2Don

Nice to see you in the Driver's seat... and it sounds sweet...

I was sitting on a 5 gallon bucket... Hahaha!

Thanks guys! I have some bugs to work out but it is fun, has a lot more power than I thought it would. I can't get it to shift into 3rd, hopefully I can figure that out. It's so nice to finally have it on the road.
I put magna flows on it, I really like the sound of them! The exhaust wasn't cheap but it does sound good!

[zippeay]

I figured out the trans problem. I didn't hook it up to the correct vacuum port but it shifts fine now. I did make it to my first car show!
Unfortunately the head gaskets are done... As soon as I parked it for the car show it started dumping coolant all over the ground . However it did drive nicely and lots of people seemed to really like it and that makes this all worth it.
Today I'm goin to take the heads off and put on some new head gaskets, hopefully these ones don't have any issues... Good times!

[KJSR]

I would use the fel pro blue stripe gaskets and make sure you you use the fel pro head bolt sealant on the threads!

[Dinos63]

first drives are always the best congrats!!

[Bomp]

Congrats, Musta been nice having the nicest truck there.