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Old 12-30-2020, 01:01 PM   #401
jkeating1
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Re: SkinnyG's '61 Apache

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Challenge accepted!
Turns out you did it on cruise control
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Old 12-30-2020, 05:17 PM   #402
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Re: SkinnyG's '61 Apache

And the driver's side step is done. I had some measurement irregularities, so this one didn't weld up as tastily. I know you just buy reman ones of these, but they are $150CDN each - I save $300 cutting them down myself

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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
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Old 12-30-2020, 10:27 PM   #403
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Re: SkinnyG's '61 Apache

Also started figuring out the gas tank, and then started making a trailer hitch.





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1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-01-2021, 01:03 AM   #404
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Re: SkinnyG's '61 Apache

Reused the original in-cab tank straps, but I'm not sold on that yet.





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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-01-2021, 11:11 PM   #405
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Re: SkinnyG's '61 Apache

I wasn't happy with the first version of the upper straps, so I made new ones out of 1-1/4" square tubing sliced to 3/8". The top straps had to be removable, because the back panel had to be removable, because the hitch had to be removable, and this arrangement made sense to me. Which, of course, required finishing the trailer hitch (yes, the chain loop thingies are not on yet). Truck is only rated to pull 6000lbs.



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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-02-2021, 05:22 PM   #406
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Re: SkinnyG's '61 Apache

And here is where I got by the end of Christmas break 2020:







And you can hardly tell the bed was raised 4":

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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-02-2021, 07:05 PM   #407
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Re: SkinnyG's '61 Apache

Wow!! That looks awesome!
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Old 01-02-2021, 07:42 PM   #408
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Re: SkinnyG's '61 Apache

Dadgum, that looks great!
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Old 01-02-2021, 08:43 PM   #409
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Re: SkinnyG's '61 Apache

Quote:
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Dadgum, that looks great!
x2!

Great progress!
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Old 01-02-2021, 11:13 PM   #410
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Re: SkinnyG's '61 Apache

Awesome work!
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Old 01-02-2021, 11:31 PM   #411
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Re: SkinnyG's '61 Apache

That's some fine work being done!
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Old 01-03-2021, 11:51 AM   #412
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Re: SkinnyG's '61 Apache

Damn SkinnyG, that is some awesome work!!!
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Old 01-05-2021, 12:51 PM   #413
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Re: SkinnyG's '61 Apache

Looking good there sir!
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Old 01-05-2021, 04:10 PM   #414
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Re: SkinnyG's '61 Apache

Great work bud
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Old 01-07-2021, 11:36 PM   #415
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Re: SkinnyG's '61 Apache

Latest video:

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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-09-2021, 09:41 PM   #416
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Re: SkinnyG's '61 Apache

I reinforced the Sheet Metal Brake I made last spring and was successful in folding 30" of 18ga.

Also used my Nutsert tool for the first time, installing 5/16-18 nutserts into the passenger door for a mirror. The skin is already braced from the underside, but no factory weld nuts to fasten. While these stick a little proud of the surface, it's going to be fine.



Also spent a LOT of time corresponding with Universal Air regarding bag choice on the '61, and after we talked about motion ratio, sprung weight, suspension frequency, ride height, and air pressure, I think I have finalized the way I want to go about this - this will be documented later. Universal Air gave me fantastic customer service over this (thank you!).
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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate

Last edited by SkinnyG; 01-09-2021 at 09:47 PM.
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Old 01-10-2021, 12:54 PM   #417
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Re: SkinnyG's '61 Apache

Great idea using the nut serts for the mirrors! I'm gonna copy that one when I get back to working on my doors
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Old 01-10-2021, 02:03 PM   #418
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Re: SkinnyG's '61 Apache

Great idea on the nutserts for your mirror. I just bought a nutset tool and I'm planning to use it for my roof lights. Seeing yours gives me the confidence that they are going to work. Thanks for the post.
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Old 01-10-2021, 11:18 PM   #419
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Re: SkinnyG's '61 Apache

This will be roughly ride height. Needs a bit more rake - front could easily go down an inch, rear could go up some.



Not sure to start on the fender rust repair, so I'm starting with the nose. This is just behind the headlights. I'll need to drag this outside for sand blasting, then epoxy primer, before I weld it in.



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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-12-2021, 11:45 PM   #420
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Re: SkinnyG's '61 Apache

And another patch:

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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-13-2021, 11:01 AM   #421
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Re: SkinnyG's '61 Apache

nice damn work sir....
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Old 01-13-2021, 09:32 PM   #422
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Re: SkinnyG's '61 Apache

And another patch:

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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-14-2021, 12:01 AM   #423
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Re: SkinnyG's '61 Apache

And another patch. Ready for blasting and epoxy priming underneath Friday or Saturday.

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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate
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Old 01-15-2021, 10:21 PM   #424
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Re: SkinnyG's '61 Apache

Repair area blasted and primed:



Unrelated - anyone ever widen the rear fenders to better match the front?
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1961 Apache: "Grabber Orange" Shortboxed, pancake, step-notch, air-ride, turbo, LS
1977 Silverado: Shortboxed & dropped, potato-potato
V8 Pontiac Firefly (Chevy Sprint): The ultimate engine swap: 5.7L in a 1.0L bag
Lotus Super 7 Replica: Scratch-built street-legal rollerskate

Last edited by SkinnyG; 01-15-2021 at 10:43 PM.
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Old 01-15-2021, 11:10 PM   #425
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Re: SkinnyG's '61 Apache

Bringing up the wheel opening?

Member vin63 brought the wheel opening down some on the front fenders to better match the rears.

Also, your work with the sand blaster makes me want to get one before I start the rest of my rust repair
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1963 C10 - Frankentruck 283, Muncie 3 speed with overdrive
Overdrive wiring here
1963-ish truck bed trailer - Half-Wit

1981 C10 - Penny 305, th350 --> Soon to be 350, Saginaw 4 speed

1995 Dodge Dakota Sport

"I'll put it simple: if you're going hard enough left, you'll find yourself turning right." - Doc Hudson
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