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#26 |
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Join Date: Jul 2015
Location: Altus, OK
Posts: 53
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Re: norms 55 chevy pu build
Awesome project. Definitely following along.
Someone else may correct me on this but I did the same repair on one of my hinge pockets a couple weeks ago. I noticed in the pics that you dont have any welds on the side of the door close to the outside skin. Mine had a spot weld there on the support that comes off of the hinge pocket. Seems like that is needed to take some of the strain off of the inner door skin.
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____________________ My Build Thread - 1958 GMC 100 Stepside http://67-72chevytrucks.com/vboard/s...d.php?t=683165 |
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#27 | |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
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#28 | |
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Join Date: Jul 2015
Location: Altus, OK
Posts: 53
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Re: norms 55 chevy pu build
Quote:
Looks like you have a few less spot welds than I do in mine. Guess the production guys must have been getting lazy on a Friday ![]() Here are some pics from my repair. On the first one I have circled the weld point on the hinge pocket support and on the second the missing weld I was referring to. Hope it helps. ![]() ![]()
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____________________ My Build Thread - 1958 GMC 100 Stepside http://67-72chevytrucks.com/vboard/s...d.php?t=683165 |
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#29 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
Techie, you are 100% correct about having welds in places I don't. I can see how that one specific weld would stiffen the area. Looks like you have about 4 more welds than I did. It also looks like you have fine threads in the 3 nuts, where I have coarse threads
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#30 | |
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Join Date: Jul 2015
Location: Altus, OK
Posts: 53
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Re: norms 55 chevy pu build
Quote:
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____________________ My Build Thread - 1958 GMC 100 Stepside http://67-72chevytrucks.com/vboard/s...d.php?t=683165 |
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#31 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
There had been a couple different mirrors on this door over time so I decided to try and fix that area and it turned out ok. Now I have both doors hung and have been adjusting and working on gaps between doors and cab. I am also trying to decide about getting the Altman bear claw latches. norm
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#32 |
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Join Date: Aug 2007
Location: Corona, California
Posts: 7,998
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Re: norms 55 chevy pu build
Repair looks good.
Kim |
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#33 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
Thanks, I had to do some work to the lower corners where 20 years ago I had welded in corners. I should have done more hammer and dolly work at that time but didn't so now I fix. I did some welding on the corner to make a crisp corner then ground it down. I know I cheated doing it this way but I did not want to cut the corner out again on an other wise good fix. It will take a little bit of bondo to make it perfect but so will all of the truck. Please excuse the really crappy picture. norm
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#34 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
I found this picture from 20 some years ago when I was working on the rear fenders.
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#35 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
been working on the edges of the driver fender. Hard to believe the gaps were that bad from the factory, places they were off by nearly a quarter inch. Got a little to do on the top along the hood to finish this fender.
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#36 |
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Join Date: Dec 2011
Location: Mobile, Alabama
Posts: 996
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Re: norms 55 chevy pu build
Nice project. Good work on the hinge pocket. Along for the ride. dug
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#37 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
I finally got the driver side front fender done. The gap at the top was bad, don't know if I screwed it up 20 years ago or it is just factory bad, but it is better now. The hood seems to jut out just a little bit at the back corner. Next I will look over the passenger side and I know it is rougher than the driver side.
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#38 |
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Join Date: Aug 2007
Location: Corona, California
Posts: 7,998
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Re: norms 55 chevy pu build
Repair looks real nice.
Kim |
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#39 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
It's been a while, I haven't been too busy on the 55 but I have done some this winter. I decided to get a new passenger fender for the front as my repairs from long ago with my torch were not so great and I was very successful at warping a few places, a nice clean new fender was a good choice with just a little work it is a nice fit, equal to factory I'd say.
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#40 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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The main reason I am slow on the 55 is during the summer I play with the A in the background.
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#41 |
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Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
I have an 80 Firebird subframe to put under the front end, you can see it on the right. This is what I have been working on the last few days. The first thing I did was to build this frame so I know where the 2 bolts go that hold the whole front end in place.
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#42 |
Registered User
Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
It's time to cut the frame so first I measured a bunch and welded on square tubing which is square front to rear and side to side. This way I have a couple reference points when the 55 front goes away.
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#43 |
Registered User
Join Date: Nov 2010
Location: calgary alberta
Posts: 8,037
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Re: norms 55 chevy pu build
before you cut do a couple of quick measures to ensure the frame is square and straight.
corner to corner, front right to left rear, then the other way and compare. 1/8" is acceptable down the middle. mark each cross member at the mid point side to side, then run a stringline, or laser if you have one, down the middle from the front to the rear and see if all the midpoint marks line up. wouldn't wanna install that front clip onto a bent frame. waaay better to straighten it first. good luck, keep the pics coming. you have our interest now. |
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#44 |
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Join Date: Nov 2010
Location: calgary alberta
Posts: 8,037
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Re: norms 55 chevy pu build
I see the original trans cross member is gone. you may end up having to beef up that area because that is what keeps the cab mounts where they should be. if you start having trouble with the door fitment that could be the cause.
just info for you.you may already have a plan. |
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#45 |
Registered User
Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
Thanks, dsraven I have been measuring over and over making the X measurements. In the last photo you can see a screw driver stuck into a hole. The assembly manual says this is a reference hole. I am thinking this was used to measure or clamp somehow when the frame was riveted together. I have been using these 2 holes for my forward most points to measure front to rear and X measuring too and everything seems to be square, knock on wood.
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#46 |
Registered User
Join Date: Nov 2010
Location: calgary alberta
Posts: 8,037
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Re: norms 55 chevy pu build
sounds good, just checking. some would just cut away and pay the price later.
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#47 | |
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Join Date: Jan 2012
Location: Motown
Posts: 7,680
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Re: norms 55 chevy pu build
Quote:
looks like a good build, did you build the T?
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#48 |
Registered User
Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
Yes Ogre I did build the A in the background in that picture, was a 4 year project, learned a lot. Here is a picture of one of the ways I measured the 55 frame, and as I worked my way forward I found similar straightness. In the photo the X measurement was off less than 1/16 of an inch. Measuring the Firebird subframe will be tougher as it is not flat, I hope it goes well too.
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#49 |
Registered User
Join Date: Mar 2016
Location: Not far from Sioux Falls South Dakota
Posts: 373
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Re: norms 55 chevy pu build
In my last post you can see the rear end. It is an 83 Camaro 10 bolt and the car it was in had like a 307 no power engine. I am wondering if it is strong enough for a 5.3 from about a 2003 chevy 2 wheel drive pickup in bone stock condition with a stock automatic transmission behind it? this rear end is the same width as the stock 55 was, which is why it was put in there. Thanks, Norm
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#50 |
Registered User
Join Date: Nov 2010
Location: calgary alberta
Posts: 8,037
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Re: norms 55 chevy pu build
i would say run it as is. if it blows up doing burnouts or whatever it would be easy enough to replace it with another 83 camaro diff but maybe a more high perf camaro from same vintage. it's a pretty light truck out back so the wheels will likely spin pretty easily unless you do some custom traction control device.
at least it would put that cost forward a bit unless you know of a high perf camaro diff or some other donor with the same width and bolt pattern. |
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