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Old 01-06-2012, 10:35 PM   #1
TrueChevyTech
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Re: Same problem new motor..

Yes the egr has a N, so negative back pressure it is. The numbers on the valve are "dcw 17087198 086 71N" it is 87 half ton 2wd , factory 305, previous owner did a 350 swap, it ran great for 4 years for me then after sitting a couple months it started stumbling slightly above idle. Moving or parked.
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Old 01-06-2012, 11:43 PM   #2
ChevyTech
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Re: Same problem new motor..

The EGR should not open at all without vacuum from the solenoid.

Sometimes the spring inside the EGR valve gets rusty and breaks.

It takes very little vacuum to move the EGR valve diaphragm.

Did you look at the link of the illustration to see there is a control mechanism inside the EGR valve? That mechanism is the common failure on these trucks. It has to modulate the opening of the valve.

A good test for these is to put a hand vacuum pump on the EGR valve and apply vacuum with the engine off and it should hold vacuum. Leaving the vacuum on it, start the engine, and the valve should close. If it stays open the EGR valve has an internal problem.

Look carefully at EGR number, there is a number 17087196 which is common.
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Old 01-07-2012, 12:13 AM   #3
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Re: Same problem new motor..

Do you have one open port on the EGR solenoid?

On a negative backpressure EGR solenoid there is one port which is the vent and should be left open but people find a spot they think should have a vacuum hose, so they plug the vent port. The vent port does not have barbs on it like the one that is supposed to go to the EGR valve.
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Old 01-07-2012, 12:20 AM   #4
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Re: Same problem new motor..

Yeah the numbers I posted are right. I quadruple checked
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Old 01-07-2012, 12:24 AM   #5
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Re: Same problem new motor..

Yes I also replaced the solenoid, it wasn't holding vacuum very well, vent has filter, I squeezed egr then hooked vacuum gauge, it held at 5 inches (hardest I could squeeze) it also didn't bleed off on start and after warm up
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Old 01-07-2012, 02:02 AM   #6
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Re: Same problem new motor..

After doing some research the EGR 17087198 would be factory for the 305 motor that was original for that truck. I'm wondering if I should change to a different EGR. This also makes me wonder if the TBI system is for the 305 as well but that would be a different thread
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Old 01-07-2012, 02:46 AM   #7
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Re: Same problem new motor..

update- I know the truck ran great before so I went ahead and ordered ACDELCO Part # 2145536
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Old 01-07-2012, 10:53 AM   #8
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Re: Same problem new motor..

Quote:
Yes I also replaced the solenoid, it wasn't holding vacuum very well, vent has filter, I squeezed egr then hooked vacuum gauge, it held at 5 inches (hardest I could squeeze) it also didn't bleed off on start and after warm up.
It did not bleed off, so your test shows a failed EGR valve.


Quote:
After doing some research the EGR 17087198 would be factory for the 305 motor that was original for that truck. I'm wondering if I should change to a different EGR. This also makes me wonder if the TBI system is for the 305 as well but that would be a different thread.
I have seen the same EGR valves used on different size engines. If the EGR parts are off the 305, you should be able to get by with them.

Quote:
update- I know the truck ran great before so I went ahead and ordered ACDELCO Part # 2145536
I am glad to see you are using a quality part. These TBI trucks are picky about the EGR operation.
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Old 01-08-2012, 12:39 AM   #9
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Re: Same problem new motor..

Quote:
Originally Posted by ChevyTech View Post
I am glad to see you are using a quality part. These TBI trucks are picky about the EGR operation.
Yeah, I also found it cheaper then the competition. I'll post status update in 5-8 days. Of course I chose the freebie shipping option.
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Old 01-13-2012, 06:23 PM   #10
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Re: Same problem new motor..

Interested in hearing ur results, I have a similar situation with my 87.
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Old 01-15-2012, 09:26 PM   #11
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Re: Same problem new motor..

Yes just got egr installed runs great. Although sometimes when idling it revs up and throws a check engine light now. But it doesn't bother anything. I would do the apply vacuum to egr either with pump or squeeze the egr and connect a vacuum gauge if it holds pressure it passes the test, then, start the engine and it should bleed off if not the internal bleed valve is bad and egr needs replaced. Also thanks Ron and Chevytech.
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Old 01-16-2012, 01:29 PM   #12
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Re: Same problem new motor..

You’re welcome, and glad things are going well.

If the check engine light came on it should have a code stored, and you can retrieve the code without a scan tool.

You can search over on the 1988-1998 board where I have posted information on most every problem a TBI can get.

Rattle my cage with a PM if have a question for me, because I rarely ever come over to this part of the message board.
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