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#5851 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
alright, but how you is going to afix it to the plastic bazel?
aha looks like the General has a sick sense of humor, he gave us two holes, asymmetrical at that, this will drive The Greg mad |
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#5852 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
ok with those blind holes opened up it was time to trasfereatize them to the shinny custom backing plate
for that we use the blue tape, it's not just for painting your wife's bathroom you know I'm sure there's like 7 better ways to do this, but I think it worked, I used a pick I stole from my old dentist's office, jk he's not that old these screws came from the junk drawer just for testing, I plan on using black torx head jobbies in the end for the aesthetic factor Last edited by Gregski; 12-29-2018 at 11:21 PM. |
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#5853 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
not too crazy about the bolt heads not being flush with the front of the bazel, the angle seems all wrong but it will do for now
thinking about adding two more holes one on top and one on the other side on the bottom to settle my OCD |
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#5854 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
my buddy Pontiac Mike gave me these dashboard warning indicator custom LED lights a while back, it's really the catalyst for this entire custom gauge panel project, so let's blame him if it goes wrong, ha ha
anyway, love these for two reasons: 1. they have blade connectors in the back, it's going to be so easy to connect! 2. they are threaded and screw in tight to the panel man just wish I had some green ones for the turn signal indicators |
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#5855 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
so I jumped in the 7 fo' and decided to hit the parts sto'
picked these babies up (at the only Speed Shop in town) for about $8.00 bucks a piece not cheap, not a huge fan of the chrome, cause you know what they say, chrome won't get you home but black will get you back, ha ha also wish they were the threaded type, but it turns out the slide ins will work out just fine too |
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#5856 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
yup, this is where they're going
stepped it up to the 1/2" drill bit to open up those holes proper and they slid right in nice and snug |
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#5857 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
SUNDAY... time for church...
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#5858 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
Today I worked on the warning lights, high beam and brake. I have the '78 cluster on my '74 truck and I lost the red plastic display thingie that goes behind the speedo so I forgot what those two warning lights were, the two on the Tach are Fasten Belts (don't have that feature on my '74) and Brake
we is gonna shove them into where the letters of the Alphabet go on an Automatic first we make da template - roughly a 1 3/8" x 3 1/2" Last edited by Gregski; 12-30-2018 at 08:57 PM. |
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#5859 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
then we cut it out of metal
I think this little doinker took as long to make as the entire big panel, ha ha |
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#5860 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
I specialize in asymmetrical pieces, so I learned to label them, since they only fit one way, (translation I ain't that good)
like i said this piece took sum doin' grind a little test fit a little, sand a little more off |
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#5861 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
I think this part took two takes, as I didn't bend back far enough on the first take...
nice thing about metal is that it is very bendy |
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#5862 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
holding the two pieces in place so I could weld them proved to be a challenge as magnets would not do the trick
but somehow I managed, to tac them in place on one side and weld the entire length on the other keep in mind this is a backing plate so it's out of sight and out of mind, all it needs to do is hold and I did clean these welds up with a grinder later |
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#5863 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
alright lets mount it up and drill some more holes
we're going to mount these two warning lights as far wide apart as possible so in case we decide to add some more lights we got the room for them (genius I tell you, genius) stepped up to a 1/2" hole propper |
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#5864 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
alright let's mount it up for the 70th time and see how it looks
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#5865 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
lets put sum lights in it
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#5866 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
not too shabby, let's see it with the big gauges back in it
sorry I kept getting the glare when photoing on the kitchen island (shhh don't tell the wifey) |
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#5867 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
let's add that top bolt, ok that's more better
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#5868 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
and with gauges
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#5869 |
Post Whore
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Location: Sacramento, CA
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Re: Restoring Rusty
and one final look at the finished product, before it goes to paint
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#5870 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
since we still had some daylight I decided to mix up some paint, ha ha
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#5871 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
Happy new year gents
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#5872 |
Post Whore
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Location: Sacramento, CA
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Re: Restoring Rusty
this is where the magic happens
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#5873 |
Post Whore
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Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
so I had to decided which terminals to use to make the connections
first of all some advice, these vinyl plastic insulated ones are total junk, avoid them unless absolutely necessary, that hard plastic does not shrink like the heat shrink tubing you see guys heat up with a cigarette lighter second we will be using unshielded terminals for the ground wires, and I recommend unshielded for everything if you can find them and then make your own shileding from the shrink to fit tubing a lot of this wire is super skinny it's basically 22-18 gauge, but finding all the connectors in that size is IMPOSSIBLE I went to four parts stores today, and kept striking out so some are going to be 16-14 gauge I apologize for the glare in the photos, apparently shooting in my den sucks in terms of lighting and shadows |
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#5874 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
with the connections / terminals picked out it was time to pick the right crimping tool, or proper attachments/dies I should say
now I really like this tool, it is of the rachetting variety however having to swap between shielded and non shielded dies is a pain I do recommend two separate special purpose tools with different color handles to easily distinguish between the two the key to all this is solid strong connections, if you can pull the terminals off by hand you are wasting your time TOP TIP: pay no attention to the colored dots, use the snuggest opening no matter what color your terminal, sometimes these colors don't help if you were to use them as recommendations |
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#5875 |
Post Whore
![]() Join Date: Aug 2014
Location: Sacramento, CA
Posts: 10,828
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Re: Restoring Rusty
the devil lives in the details, I decided to crazy glue the turn signal sliders, we can still remove the light bulbs but the housings are now permanent
I like the single use Super Glue tubes cause who has ever used a dab of super glue and put the cap back on and came back six months later and it wasn't all dried up or you were unable to get the plastic cap off, those glue guys sure have a sick sense of humor, am I right |
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