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#1 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
I was in a hurry when i posted. I mean't to ask if i should go ahead with the lower door skin first and then remount the door and align, then start the rocker work. Or would there be a reason to hold off on the door skin? I hope this clarifys my last question.
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#2 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Test. Upload pic's from my phone.
Phone upload worked! now of course i know i still need to wire brish and treat the inner ect, when i cut off the lower skin. Not too bad of shape huh?
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#3 |
Still Learning
Join Date: Jul 2009
Location: Central Oklahoma
Posts: 10,108
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Re: Rat repair.
Very nice looking door from where I'm sitting. good luck with the lower skin. Those can be a pain.
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#4 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
If you know of any threads where someone else did the same repair send the link.. with my luck it will turn into a cluster.
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#5 |
Senior Member
![]() Join Date: Mar 2012
Location: Kansas City, MO
Posts: 2,011
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Re: Rat repair.
You can look at my thread for CRLS around post #30, 82-92 and 169. May be more, but I didn't go thru it all. I replaced the door bottoms on both sides and agree it's best to tack them in and test fit the doors before welding them out. Judging from your other efforts, you have the skills. Go for it!
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Victor 57 Chevy Wagon - California Dreamin'"Mecum'd" 9/2022 Dallas, TX Crusty Rusty Leaky Squeaky 67 Consigned 4/2019 Dresden, Germany Maybelline - my '57 Ford 2dr Sedan "Mecum'd" 3/2016 Location unknown Silver Streaker "Mecum'd" 4/2013 Somewhere in Texas |
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#6 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Hinges..
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#7 |
Registered User
Join Date: Aug 2013
Location: San Jose Ca
Posts: 965
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Re: Rat repair.
I got some hinges from some an 72 doors that are nice and tight. I would think replacing the hinge pins would result the same tight feel. just my thoughts.
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#8 | |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Quote:
Were they new? do you remember where you got them?
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#9 |
Registered User
Join Date: Aug 2013
Location: San Jose Ca
Posts: 965
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Re: Rat repair.
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#10 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
I played with a new toy today, started with a DA sander but was getting nowhere in a hurry so i pulled out my Eastwood portable blaster with the accessory recovery bag. The unit worked pretty well but the trigger was sticking at first. the recovery system works pretty well too, naturally you have to fill and empty a lot. Instructions say not to exceed 125 lb psi, i ran it at 100.
So naturally there is more surface rust lurking under the paint than you might expect, a couple spots surprised me as they were not visable untill the first pass of the blaster. I know blasting can promote warpage so i kept the thing moving so not to generate any heat, altho i still know peening a surface will make it grow too. I kato marked the two highest concerns, i figure that material will need to be cut out.. Still not sure of the best place to cut the skin? someone told me once but now i cant recall who or where, i think it was suggested about 1" ether above or below the body line.. Any recommendations? The panels i have extend about 4-6 inches above the body line.
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#11 |
Registered User
Join Date: Aug 2013
Location: San Jose Ca
Posts: 965
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Re: Rat repair.
If you can get away with an 1' or 2 bleow the panel line is good it depends on the rot and what you have to cut out you might have to cut above.
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#12 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
I did some more sanding on the driver door today, it looks to me like i can go with about 3-4 inches off the bottom of the skin, all the metal seems pretty solid above that, the two spots that are circled are still pretty solid, I'll look at them again later to see if i should do a couple small spot repairs.
I noted a couple things today, first is that inside my doors is some type of vibration or sound deadening (?) material definitely sprayed in, not sure if all the doors have this from factory? not sure yet if it will be a pain to remove where i weld. Next thing i noticed is that if i put a straight edge on the lower body line on both doors the door skin is Not flat from front to back like i was expecting, the center sticks out a little, do all the doors have a contour from front to back? or is it just my luck i have a couple if warped stock panels? I didn't spot blast the passenger side door like i did on the driver door so i know that didn't affect it. I intended on not having to cut the inner door bottom off, but after my experience with the gas fill door i learned the need to planish my spot welds, not sure i'm going to be able to reach in the inner access hole and hit the spot welds with a hammer at the same time.
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#13 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Looking at the door i decided to keep the cut low for now, i watched a video, link below, pretty informative but i didn't cut the repair panel yet, i did measure from the bottom of the skin up 8" and marked the door for reference.
https://www.youtube.com/watch?v=YurQpXIdWM4 I made my cut and it became apparent that there is built in stress in the door skin, it started to pull inward on the upper part as i was cutting thru. Also the cut is just below the lowest point of the spray in vibration or sound deadening material. In the pic's its obvious that under the fold of the skin above the cut is surface rust, I'm debating if OSPHO (Phospheric acid) will creep into the fold after i clean the door out, thought i could stand the door on edge and brush it into the creases and let gravity hopefully allow it to creep in. Any other treatments i should consider? I'm a little concerned about welding and fumes. I have a can of this stuff too. http://www.eastwood.com/rust-encapsulator-27490.html
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#14 | |
Senior Member
![]() Join Date: Mar 2012
Location: Kansas City, MO
Posts: 2,011
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Re: Rat repair.
Quote:
As far as the welding is concerned, fumes are always a problem. A respirator is the best way to keep out the bad stuff. They can be a pain, but most helmets have enough room to accommodate one. I never weld galvanized without wearing one. Your lungs will appreciate the love later in life.
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Victor 57 Chevy Wagon - California Dreamin'"Mecum'd" 9/2022 Dallas, TX Crusty Rusty Leaky Squeaky 67 Consigned 4/2019 Dresden, Germany Maybelline - my '57 Ford 2dr Sedan "Mecum'd" 3/2016 Location unknown Silver Streaker "Mecum'd" 4/2013 Somewhere in Texas |
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#15 | |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Quote:
Below is a link to the respirator filters i have, good for acid vapors ect, not sure what kind of gas vapors welding creates or what might be created if i weld over any chemicals like Phosphoric acid ect. Do you think i should be good? http://solutions.3m.com/wps/portal/3...294936907&rt=d
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#16 | |
Senior Member
![]() Join Date: Mar 2012
Location: Kansas City, MO
Posts: 2,011
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Re: Rat repair.
Quote:
Your patch is going to be tricky but if you go slow and keep the heat down, it's do-able. If it turns into a goat rodeo, you can always skin it like DWilbur suggested. Keep up the good work!
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Victor 57 Chevy Wagon - California Dreamin'"Mecum'd" 9/2022 Dallas, TX Crusty Rusty Leaky Squeaky 67 Consigned 4/2019 Dresden, Germany Maybelline - my '57 Ford 2dr Sedan "Mecum'd" 3/2016 Location unknown Silver Streaker "Mecum'd" 4/2013 Somewhere in Texas |
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#17 |
Senior Member
Join Date: Apr 2004
Location: sw colorado
Posts: 2,720
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Re: Rat repair.
![]() If you have any question, wear the respirator. Welding heat will vaporize alot of things, some don't really bother. The arc can have an odd effect on stuff and the uv can spice stuff up too. Best to be safe. I do a lot of breath holding when I weld. Good luck with the repair! |
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#18 | |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Quote:
And that Goat Rodeo had been my biggest fear on these doors, If there is a better way to cut the skin i'm all ears, but at least the weld being higher up i can reach in with a dolly and do some planishing.
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#19 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
A pic of the door with the piece cut out and laying on top..
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#20 |
Senior Member
![]() Join Date: Jul 2009
Location: Tomball, Texas
Posts: 1,592
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Re: Rat repair.
Good to see you are back into the truck project big-time! Looks like you have some patching to do on the inner door as well, but from the pictures it looks like flat areas. That rust encapsulator does a pretty good job, and it is runny, but I dunno about it seeping into the seam. Wasn't there some seam sealer under that fold (not saying there should have been - I just don't know).
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Rick 78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel 71 GMC C25 350/TH400 - Project Angie 59 Chevy SWB Stepside (next in line? Not sure now ![]() 2001 GMC Sierra K2500 |
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#21 | |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
Quote:
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's |
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#22 |
Registered User
Join Date: Aug 2013
Location: San Jose Ca
Posts: 965
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Re: Rat repair.
Get the media blaster out and kill that rust and cut out the rot. Sky had to do both right side doors on my truck inner and outer about 10" up.
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#23 |
Senior Member
![]() Join Date: Jul 2009
Location: Tomball, Texas
Posts: 1,592
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Re: Rat repair.
Nah! Not time to get nervous. For me, I just figure if I screw it up, cut the door a little higher than last time and start over with a new patch - first try turned out to be practice. I brought up the seam sealer because I'm pretty sure my 78 had it there, which if yours did would likely keep rust converter from getting in there very well.
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Rick 78 GMC K15 SWB, 350/NV4500/NP205/4.10s Project Hazel 71 GMC C25 350/TH400 - Project Angie 59 Chevy SWB Stepside (next in line? Not sure now ![]() 2001 GMC Sierra K2500 |
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#24 |
Registered User
Join Date: Aug 2013
Location: San Jose Ca
Posts: 965
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Re: Rat repair.
The only place I saw seam sealer was the fire wall, door jambs. nothing in the doors
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#25 |
Registered User
Join Date: Oct 2007
Location: Spanaway
Posts: 8,451
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Re: Rat repair.
First thing i did was scribe my 8" measurement across the door so i didn't loose it, it was just marked with a sharpie.
Keeping with that video's recommendation of cutting a slight angle I measured down 1" and 1 1/4" below my 8" mark and cut about 3 more inches off the skin, the skin still had some rust on the back side, but the remaining skin has no more rust per flashlight and mirror inspection. However there is still a bit of rust in the seam area. what do ya think, go ahead and go above the body line? I will still coat the inside with the stuff Vic recommended. I gotta concentrate on not cutting past the skin depth a little better LOL! ![]()
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Mike. Swamp Rat build thread : http://67-72chevytrucks.com/vboard/s...d.php?t=595019 72 3/4T 4X4 4" BDS Lift 33" BFG's Last edited by swamp rat; 04-21-2015 at 11:08 PM. |
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