TA_C10: Stage 1

[TA_C10]

Update - Temp Bed Floor

Well I got the temporary bed floor installed. Should last me a year or so till I get real bed wood I'm on the fence with the black. I used a black sealer on purpose to see if it would look good for when I get the permanent floor planks. I like it, but not sure yet. Maybe it will look better with SS strips between each board and really pop. If not, I may go with a deep brown/red stain.

I also got the grill installed, turned out pretty good. Needs trim now. I don't know what I am going to do about my hood. It's getting too cold here and I have slow reducer for paint. I dunno..... Maybe rent a booth...

I took it down the road to alignment shop, couldn't help it. Stuck my old plate on a simple bracket just in case but since we have to do the windshield stickers in Texas it probably wouldn't have done much good... I made it, but too late they were about to close, gonna go back today probably to get it aligned.

More coming soon on the mirror install and backup camera. I have it fully wired and installed. Just waiting on 1 part to be 3D printed by siggy and hopefully this thing is ready for action. Stay tuned.










Oh yeah, and I got my trailer harness wired in too. The American Autowire harness doesn't come with the OE style plug in rear harness, didn't realize that they change that plug to some generic thing. I bought a towing harness that would have just "T" into the old harness, so I just cut that off and hard wired it in.

[MDPotter]

Really looking like a truck! Are you painting the bumpers or sticking with chrome?

[SkidmoreGarage]

Great progress, and thanks for bringing us along. Reminds me that I need to tend to my build thread. You may have luck finding a booth to rent on Craigslist. There is a guy locally who rents his booth for $160/day.

Have you seen the hollow pin deutsch connector kits on amazon? I bought one and I was impressed. It uses a standard crimper (not the barrel crimp, which is technically better), and they are waterproof. I wanted to share as I thought you may be interested for future projects.

[TA_C10]

Originally Posted by MDPotter

Really looking like a truck! Are you painting the bumpers or sticking with chrome?

Going to stay with chrome. Match the trim, mirrors, and door handles/locks.

Originally Posted by SkidmoreGarage

Great progress, and thanks for bringing us along. Reminds me that I need to tend to my build thread. You may have luck finding a booth to rent on Craigslist. There is a guy locally who rents his booth for $160/day.

Have you seen the hollow pin deutsch connector kits on amazon? I bought one and I was impressed. It uses a standard crimper (not the barrel crimp, which is technically better), and they are waterproof. I wanted to share as I thought you may be interested for future projects.

Thanks for the info, I put those connectors in my saved lists on Amazon. Those are not butt connectors however, those are the heat shrink solder connectors that are also water resistant. You heat them with a heat gun and it melts a little band of solder around each wire, then there are 2 rings at each end of connector that shrink tight and seal the wires. After they cool then are super solid, can't pull them apart.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

[SkidmoreGarage]

Originally Posted by TA_C10

Thanks for the info, I put those connectors in my saved lists on Amazon. Those are not butt connectors however, those are the heat shrink solder connectors that are also water resistant. You heat them with a heat gun and it melts a little band of solder around each wire, then there are 2 rings at each end of connector that shrink tight and seal the wires. After they cool then are super solid, can't pull them apart.

https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

I'll check those out, and I have no negative commentary on what was done. I was just recognizing that you might be a wire snob, as well, and wanted to share.

https://www.amazon.com/Glarks-Waterp...6759845&sr=8-3

[TA_C10]

LOL, wire snob. I have a love hate relationship with wiring. I want it to be perfect, and then I get in a hurry and the plan changes.... But then again, I am rushing this truck a little so it's not getting my full OCD approach on every turn of the wrench

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[TA_C10]

Ran a vent line from my Tanks INC unit(rollover vent) to where the new gas filler will be ran in side of bed. I used a 9/32 vacuum line. I found this dorman vent cap at local auto parts store. Should do the trick. Used same line and dorman cap on axle vent. This line is kinda small, but it's what came with the Tanks INC pump unit I installed in my tank. So I ran it all the way up so it will be installed in same place the gas filler cap will be, but it will be secured higher than the cap. Once I get the rest of my parts to complete the gas filler setup and get to drive to pump and test it, I won't know if the 9/32 line will be large enough or not. If it's not, I have another 5/8" nipple on the tank I will use instead. But I will have to find a vent cap for that size of line, not sure if they make one that large...







Here you can see vent line from Tanks INC pump unit rollover valve.




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[SkidmoreGarage]

Originally Posted by TA_C10

Ran a vent line from my Tanks INC unit(rollover vent) to where the new gas filler will be ran in side of bed. I used a 9/32 vacuum line. I found this dorman vent cap at local auto parts store. Should do the trick. Used same line and dorman cap on axle vent. This line is kinda small, but it's what came with the Tanks INC pump unit I installed in my tank. So I ran it all the way up so it will be installed in same place the gas filler cap will be, but it will be secured higher than the cap. Once I get the rest of my parts to complete the gas filler setup and get to drive to pump and test it, I won't know if the 9/32 line will be large enough or not. If it's not, I have another 5/8" nipple on the tank I will use instead. But I will have to find a vent cap for that size of line, not sure if they make one that large...

.

I may have missed it, but wanted to offer my experience/learning. Thanks for sharing the dorman part. I'll be needing a couple of those.

It sounds like you created the vent tube for the tank (with rollover valve). This should be sufficient to purge the tank during heat cycling and normal fuel use. I would use low pressure fuel line for this, rather than vacuum hose. Even with vapor, I wouldn't expect the rubber to last very long with ethanol. You will also find that it will create a lot of fuel smell as it is more porous than fuel hose.

If you want to be able to fill the tank using a modern pump, you will want to use the 5/8" line and run it up to the filler neck above where the pump nozzle terminates when inserted.

I have a vanagon,and from the factory they have undersized filling vents. It means that the filler will puke fuel everywhere when it auto shuts off, even at low flow, and on some pumps it won't stay on.

[MDPotter]

I may have missed this earlier in your build, but what made you decide to use a rearview mirror/camera instead of a double din radio as your viewing tool?

[TA_C10]

Originally Posted by SkidmoreGarage

I may have missed it, but wanted to offer my experience/learning. Thanks for sharing the dorman part. I'll be needing a couple of those.

It sounds like you created the vent tube for the tank (with rollover valve). This should be sufficient to purge the tank during heat cycling and normal fuel use. I would use low pressure fuel line for this, rather than vacuum hose. Even with vapor, I wouldn't expect the rubber to last very long with ethanol. You will also find that it will create a lot of fuel smell as it is more porous than fuel hose.

If you want to be able to fill the tank using a modern pump, you will want to use the 5/8" line and run it up to the filler neck above where the pump nozzle terminates when inserted.

I have a vanagon,and from the factory they have undersized filling vents. It means that the filler will puke fuel everywhere when it auto shuts off, even at low flow, and on some pumps it won't stay on.

I figured that. I will have to figure out 1 of 2 things now.

1. Can I somehow attach my large tank vent line to the custom gas filler tube somehow?

2. If number 1 is a no, what filter can I use to just attach to the vent line(1/2" or 5/8" are my 2 choices). And this filter can't be too large, it going in a small space.

Originally Posted by MDPotter

I may have missed this earlier in your build, but what made you decide to use a rearview mirror/camera instead of a double din radio as your viewing tool?

I wanted to keep the stock radio and dash look. That was main reason. When I build a console, I may mount a tablet in there but i'm on the fence with that idea still.

[TA_C10]

Update - Backup Camera Wiring

Link to backup camera system I am using: https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1

Picture:




Turns out, our tailgates already have most of the provisions needed for shoving a wire through the trunnion/hinge. All I had to do was drill one hole in the center of trunnion space in the tailgate and install a grommet. Sorry I got in a hurry and didn't take a picture of this. But the trunnion is hollow (stock hinges) and the bed sides where they mount already have a nice centered hole in them (why I don't know as they don't serve a purpose). I stuck a grommet in the bedside hole as well.

I already posted pics of how I installed my camera in the tailgate, but the wire just gets phished through to the hinge location and pulled through the new hole you drill. I just a wire to phish the wire. Then, you can go ahead and install the trunnion/hinge to the bedside. Then with a helper, I held the tailgate close to trunnion while my helper phished the wire from tailgate into the bedside through the hinge. While I installed the tailgate first on that hinge my helper pulled the wire from underneath the bedside. That’s it, next install other side trunnion on tailgate, slide tailgate into location, bolt on the trunnion to passenger side bed, adjust, tighten all hinge bolts.

Now, you have the tailgate installed, and wire hanging from under driver bedside. This particular camera has a plug you use to connect the remote wireless transmitter. I am going to use the double sided 3m tape already installed on transmitter and stick it on front bed panel between cab and bed. Instruction recommend putting inside vehicle but I am going to open it up and seal the case completely with silicone. But even if you put in cab, the wire you need to phish along frame rail out to rear of vehicle. Connect plug.

Then you need to splice in the hot wire to reverse light wire in truck harness. Then connect ground wire to ground.

I did all this soldering my connections securely and including in my truck American Autowire harness on the frame rail. Ground was connected to frame.

Here is the plug connection from transmitter to camera in tailgate. I connected the plug and taped it with Tessa tape. I also used a little dielectric grease in plug to help seal it from elements.





Here you see the trunnion/hinge on drivers’ side, I forgot to picture the connection during install but you get the point. It feeds out of tailgate, through the center of trunnion, and into the bedside. Then it hangs down and I am snaking it along with rest of tail-light wires. Here you can see I have taped it with Tessa tape (black tape, black wire) and its getting snaked through the rear cross-member.





Pic of the backup camera installed in tailgate.






Now I move on to the cab rear view mirror wiring. I ended up drilling a new hole in top of A-Pillar and snaked the wire up from kick panel. I couldn't go through top of roof and down back side with cab courtesy light wiring because the pinch welds in roof don't allow access. This was next best path for me. I then notched the sun visor mount and snaked the wire over to the rear view mirror location. I drilled another hole behind the rear view mirror mount and installed a grommet. From here the wire will snake through the rear view mirror mount and out the arm hole. Worked out pretty nicely.



Hard to see here, but through the access panels in kick panel I snaked a wire down from top of new hole in A-Pillar and pushed wire through.






Connect plug to mirror wire, wrapped with Tessa tape, phished through sun visor hole to mirror mount.










This end of the wire here was soldered to the rear view mirror. I disconnected these wires during our R&D on the new 3D printed pivot ball for mirror connection to OE mirror mount. So these wires will be re-soldered back to mirror later.




grommet installed.




Sun Visor notched with die grinder and carbide bit.











Now I am just waiting on new 3D printed ball to complete the install. Thanks goes out to member siggyfreud for the 3D printed pieces during the R&D phase. The last step is to solder back the 3 wires to circuit board in rear view mirror and install. The real test is the wireless transmitter location. Instructions say to keep it at same level as mirror, so sticking it between the cab and bed up as high as I can get it should work out. I have not stuck it yet though, just in case I need to drill a hole in bottom of cab and install inside cab somewhere. But I doubt this will be needed. I work with 2.4Ghz WiFi every day and it shouldn't have any problems. As long as cell phones in truck don't interfere.... The kit was designed around SUV and CAR's, so the instructions are thinking you’re putting this in a trunk or rear of SUV, but outside the truck shouldn't be any different but you will need to seal the transmitter if you mount it outside like I am.

I will post more info when I complete this install and test it out.

[TA_C10]

I just re-thunk this. #2 can't happen. That negates the rollover valve, fuel could get out in case of rollover. So #1 has to happen. Or a second rollover valve installed in the 5/8" vent.

[SkidmoreGarage]

I don't recall seeing your filler neck, but #1 can happen with most fillers. You can use a thread sealer (or threaded with epoxy) to install a 5/8" nipple (I have seen a 1/4 npt cast iron tee 90* mig welded to a steel filler). It doesn't carry pressure or liquid, so it doesn't need to be fancy. You also want to position it to avoid splashed liquid.

You can also weld a little pipe to the side of the filler as well.

[TA_C10]

It's one of those 2" flush mount marine gas caps. It's stainless steel I believe. I'm thinking maybe drill and tap it with a NPT 1/2" barbed 90 maybe? I could cut the NPT threads in half so it doesn't screw into the filler neck too far and use thread sealer to seal it.

[SkidmoreGarage]

That sounds like a plan. If you can get a steel fitting, you could tack it in place to prevent it from backing out.

Regarding the cutting of the thread, I wouldn't recommend it due to the taper cut of the threads. If you don't over drive the trap into the hole, and don't thread the elbow in to far, you should be set.

[TA_C10]

Update - Custom Gas Filler Venting

I ended up welding a 1/2" SS NPT fitting on my filler cap. 1/2" hose will connect to tank vent. This way my vent is sealed in case of a rollover. Still have my rollover vent too venting to atmosphere for heat expansion/etc.

Still need to clean up the welds but you get the idea. Gas pump nozzle will go past my vent in cap so it should vent properly eliminating slow fills and burps. I should be able to finish install this weekend, waiting on one last part for tubing/hose.













Far right is 1/2" vent line.

Middle is the Filler hose.

Far left is my rollover vent hose. This probably doesn't need to be ran all the way up to filler, I will most likely shorten this hose and mount to bed rail. Also need to switch this to fuel line instead of vacuum line.

FYI: mock-up stage.





Using 21 Gallon 67-72 Burb Tank.

[SkidmoreGarage]

Looks good, I'll take one too! Did you buy a kit to start with for the sheet metal bracket? If you made it, do you happen to have the template? I really like the whole setup.

I will be starting this soon. I just finished up a big order on my project for the driveline. While I wait, I plan to install my Boyd's tank.

[TA_C10]

Thanks man. I saw the gas filler panel online somewhere, it was being sold for like $150 or $200 maybe. It was too much. So I built mine from scratch. I posted about it a couple pages back in my thread. It was about a days worth of work and some scrap sheet I had lying around. Used washers for the mounting tabs. Originally I wanted to run it up the rear stake pocket and fill from top of bed but then I realized from others guys it wasn't very easy to fill there, and I also wanted a tonneau cover that seals good. This design i liked best.

[First c10]

Looking good. The filler set up looks familiar. Keep it up.

[derotoreut]

It's just my opinion but I think some of the guys get too wrapped up in these roll-over vents. Don't get me wrong, they're a good idea, but my truck is not a daily driver. It's a nice weather weekend driver. As such, I decided to go with just a venting system. I'm not looking to start a whole discussion on roll-over vents. This was just my decision not to use one.

If you look at the Rick's Tank in the picture, you'll see two vent locations. I was told to tie both of those together into a section of fuel hose and coil it up near the bottom of the bed, or on top of the tank. Rick's also said if I wanted to use just one of the connections I could try it to see if it works alright. I plugged the one connection and installed a barbed fitting on the other. I ran my vent line up inside the passenger side bed wheel well where it is concealed and protected. It is higher then the fill connection, which is what I wanted.

[TA_C10]

Originally Posted by derotoreut

It's just my opinion but I think some of the guys get too wrapped up in these roll-over vents. Don't get me wrong, they're a good idea, but my truck is not a daily driver. It's a nice weather weekend driver. As such, I decided to go with just a venting system. I'm not looking to start a whole discussion on roll-over vents. This was just my decision not to use one.

If you look at the Rick's Tank in the picture, you'll see two vent locations. I was told to tie both of those together into a section of fuel hose and coil it up near the bottom of the bed, or on top of the tank. Rick's also said if I wanted to use just one of the connections I could try it to see if it works alright. I plugged the one connection and installed a barbed fitting on the other. I ran my vent line up inside the passenger side bed wheel well where it is concealed and protected. It is higher then the fill connection, which is what I wanted.

I was told same thing, but the more I look at how the factory engineers design these today and have been doing for long time I figured this wasn't something I shouldn't take lightly. If you get into a crash, you wouldn't want fuel spilling out on ground especially if the cab is downhill of tank and fuel is running towards you, then something ignites that fuel while your trapped inside.

That's my reasoning anyway. By putting the vent in the cap, the cap seals off the vent when driving. Then the rollover vent (separate vent from fuel filler) allows heat expansion and etc during sitting and driving, but cuts off fuel during rollover. Plus it's tiny compared to the 1/2" vent inside fuel fill cap. 1/2" vent line would spill quite a bit of fuel out during a wreck pretty quickly.

I like this forum for everyone's opinion, whether I use that advice or not it's good to hear what everyone does so we can all make our own final decisions. No right or wrong, just what we do right?

[SCOTI]

Well said (both of you).

[MDPotter]

Lots of good constructive feedback on here. TA-I like how you routed your vent line to the filler - that seems very factory and clean.

[TA_C10]

Update - Gas Filler Completed.

Well the vent works. Got it all connected, drive down to gas station first time ever, filled it full. Still playing with fasteners but it's pretty much done. I was able to fill tank full speed via gas pump nozzle. But I had to find the sweet spot to do so. Rollover vent is working too as I didn't have vapor lock driving around. Very happy.



I found this small lip seal on Amazon, used it to protect the filler line from sheet metal over time(rubbing).















Used one of the bed floor SS bolts to hold the floor side fastened. Looks good to me I may leave this.





The side fastener however is just a cheap washer and screw. I may install a rivnut in the sheet metal and use a SS bolt for final, we will see.





I had about a 1/4 tank when I got to pump. Filled her up(21 gallon tank), gauge reads full.

[TA_C10]

Update - Bumpers!!!

Boom. Brothers Trucks Chrome bumpers. They still have the grease on them so they are a little blueish, but they installed well and look good IMO. The bumpers that came on this truck were the farm bumpers, got rid of those. They prob aren't as strong as factory style, but they will do for this ol heap...

Didn't realize I needed the rear bumper center box for license plate area, I am doing the flip down license plate to hide my trailer hitch so I gotta order that still.