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Old 12-27-2014, 04:37 PM   #1
7dee2
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Re: 72 K30 Build

Killed the 1st HF flanging tool big surprise, made it roughly 102” with about 60” or so to go and it won’t bend metal anymore. Ha, no biggie I’ll grab another one and hopefully it will last to finish the job. Maybe this time we’ll even make sure to keep the air pressure less than 90 psi as recommended, oops!

You may notice from the pics that we decided to stagger all the patch panel seams. Thinking this will also make for a stronger repair.
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Old 12-28-2014, 01:19 PM   #2
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Re: 72 K30 Build

Looking good!
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Old 12-28-2014, 03:11 PM   #3
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Re: 72 K30 Build

Curious if the flange is deep enough for the metal to sit flush? maybe have to go back over it again with the new flanger tool? Nice progress!
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Old 12-29-2014, 11:47 PM   #4
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Re: 72 K30 Build

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Looking good!
Thanks Mike.

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Curious if the flange is deep enough for the metal to sit flush? maybe have to go back over it again with the new flanger tool? Nice progress!
No it does not sit flush I wish it did but, it's pretty close. Thanks Rat.
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Old 12-29-2014, 11:58 PM   #5
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Re: 72 K30 Build

HF flanging tool #2, roof areas are now flanged. Went back over some of the other areas to make sure the flange was as deep as the tool would go.
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Old 12-30-2014, 03:24 AM   #6
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Re: 72 K30 Build

Watching and learning!
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Old 12-30-2014, 12:28 PM   #7
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Re: 72 K30 Build

My builder screws the parts together by drilling a hole and installing screws by hand so he does not warp the metal. I asked him why by hand. he said that screw guns you don't have control how tight the screw grabs and it will warp the metal. I noticed that you are step notching the cab you are working on and the corners are not stepped do to the tool not able to reach the corners. you might try stepping the part so you can step notch all the way around. looking good
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Old 12-30-2014, 02:44 PM   #8
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Re: 72 K30 Build

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Watching and learning!
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Originally Posted by DWilbur View Post
My builder screws the parts together by drilling a hole and installing screws by hand so he does not warp the metal. I asked him why by hand. he said that screw guns you don't have control how tight the screw grabs and it will warp the metal. I noticed that you are step notching the cab you are working on and the corners are not stepped do to the tool not able to reach the corners. you might try stepping the part so you can step notch all the way around. looking good
Thanks guys, we're learning also and appreciate the feedback. You can get a flange in the corner if you make the corner round instead of square.
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Old 12-30-2014, 04:06 PM   #9
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Re: 72 K30 Build

That's good that you can flange the corner and grind down the part your installing.
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Old 12-30-2014, 05:18 PM   #10
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Re: 72 K30 Build

Or you can do it like we are and that is just cut the corner out of the patch at a 45, easy peasy! Either way it's gonna work and that's making me happy!
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Old 12-30-2014, 05:28 PM   #11
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Re: 72 K30 Build

Fitting the separate roof patches. Both will need more work before they are ready for final install.
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Old 12-31-2014, 03:10 PM   #12
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Re: 72 K30 Build

The patch panels are looking good. lots of welding to do.
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Old 01-03-2015, 04:56 PM   #13
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Re: 72 K30 Build

Thanks, I know and I keep finding/making more stuff to weld! Ha!
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Old 01-03-2015, 05:08 PM   #14
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Re: 72 K30 Build

Fitting the large back patch panel and decided not to separate the inner and outer panel as above. Originally thought it might be easier to install but found it wasn’t really necessary. Also this patch is in better shape than the upper.
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Old 01-05-2015, 12:47 PM   #15
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Re: 72 K30 Build

Here’s a fitment preview so far. In the first pic you can see how we are trying to retain the factory alignment notches in the pinch weld. These really help to locate all the new patch panels.
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Old 01-05-2015, 05:53 PM   #16
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Re: 72 K30 Build

Looking good on the patch work keep going.
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Old 01-05-2015, 11:39 PM   #17
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Re: 72 K30 Build

Good work Brett!
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Old 01-06-2015, 12:19 AM   #18
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Re: 72 K30 Build

Lookin good!
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Swamp Rat build thread :
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Old 01-06-2015, 12:29 AM   #19
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Re: 72 K30 Build

I'm in! I want to see how this turns out compared to what I ended up doing
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Old 01-06-2015, 12:13 PM   #20
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Re: 72 K30 Build

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Originally Posted by DWilbur View Post
Looking good on the patch work keep going.
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Good work Brett!
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Lookin good!
Thanks guys!

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I'm in! I want to see how this turns out compared to what I ended up doing
Excellent glad you subscribed your build is a big inspiration for this one!
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Old 01-08-2015, 03:53 PM   #21
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Re: 72 K30 Build

Another truck that first inspired was this 72 Napco restoration I stumbled across looking at duallies. Very cool story here http://www.stovebolt.com/gallery/ald...ll%201972.html and more pics here http://s160.photobucket.com/user/sto...?sort=6&page=1

I've been pretty much hooked ever since, man that black is gorgeous!
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Old 01-08-2015, 05:38 PM   #22
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Re: 72 K30 Build

Very cool flat bed. similar to my daily driver but mine is single rear wheel.
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Old 01-09-2015, 12:25 AM   #23
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Re: 72 K30 Build

Anybody know who is the manufacturer of those aluminum dually wheels? Model#?

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Very cool flat bed. similar to my daily driver but mine is single rear wheel.
Is the DD black?
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Old 01-09-2015, 11:14 PM   #24
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Re: 72 K30 Build

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Anybody know who is the manufacturer of those aluminum dually wheels? Model#?



Is the DD black?
No White cab and silver bed
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Old 01-11-2015, 12:50 AM   #25
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Re: 72 K30 Build

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Originally Posted by nlped View Post
I'm in... this thing is cool. And I have a Open Road Motorhome cab with a similar cut out and was trying to figure out what to do with the cab, it's rust free and I hate to scrap it, now I know what to do
Wow the Open Road is such a cool motorhome with the back porch and a slider! Chubby was a sweetheart lots & lots of good parts and that scoop (reminds me of what I did to a poor Camaro back in high school)!

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Brett, I'm not sure but go look at American Racing. Coop
I've been looking but I'm sure what ever they are they're out of production. My guess is an old Weld wheel but I'll keep looking. Weld currently has the D57 which is kinda close in 17" and larger. Can't really find a wheel that I like better than just a steel wheel.

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No White cab and silver bed
Nice, I really like Black and have had several my current 1/2 ton project is going to be Black. Such a hard color to live with but it looks so good clean and waxed up.
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