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Old 06-05-2012, 08:58 PM   #1
my4by2
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Re: 1977 Chevy K30 Crew Cab Build

Hmm, well - after welding up most of the bumper & re-mounting it looks like the shackle mounts are now going to touch the tailgate - figures....



We're going to cut the tops off of them & make it flush with the top of the bumper rather than lowering the bumper itself - I'd prefer it stay tucked up nicely.

The far shackle mount in the pic is the real one - the front one is just a mock-up piece from before that he cut off to check the look.

As you can see he pretty much has the recessed box fabricated - he had taken off the folding license mount just before he snapped the pic, so you can't see it on there yet...
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Old 06-05-2012, 11:47 PM   #2
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Re: 1977 Chevy K30 Crew Cab Build

Thinking of changing over from my Skyjacker shocks to some Bilstein 5160's like this. Trevor's going to check clearance's & let me know if it's even possible, so we'll see.
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Old 06-06-2012, 09:05 AM   #3
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Re: 1977 Chevy K30 Crew Cab Build

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Thinking of changing over from my Skyjacker shocks to some Bilstein 5160's like this. Trevor's going to check clearance's & let me know if it's even possible, so we'll see.
If not those, the 5100/5125 or 5150s, they are a HUGE improvement over the "white" shocks. It was a night and day difference when I went from the original Fabtech shocks, that were still "good" to my Bilstein 5150s up front and 5125s in the rear.
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Old 06-06-2012, 09:07 AM   #4
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Re: 1977 Chevy K30 Crew Cab Build

Yeah, if I'm gonna upgrade yet again, I'd really like to have a remote or piggyback reservoir. Not gonna off road this thing hard, but do really prefer the appearance & ride quality improvement.

Looked at the pricing on them too & it really isn't all that bad considering...
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Old 06-09-2012, 12:45 AM   #5
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Talking Re: 1977 Chevy K30 Crew Cab Build

Here's the final product (sans powder coat) of my new rear bumper!!! Keven did an AMAZING job on it & it'll take a heck of a lot to hurt this thing - betting the frame horns will buckle first!

It really matches to look of the front push bar perfectly - wasn't quite sure until I saw it final welded, but the seams are done really well just like it & it gives it a nice look!
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Old 06-09-2012, 12:47 AM   #6
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Re: 1977 Chevy K30 Crew Cab Build

It looks awesome man!
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Old 06-09-2012, 12:55 AM   #7
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Re: 1977 Chevy K30 Crew Cab Build

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It looks awesome man!
Appreciate that man - Keven is one heck of a fabricator & has a good eye for getting exactly the look I am after every time!!!
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Old 06-09-2012, 12:48 AM   #8
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Re: 1977 Chevy K30 Crew Cab Build

Here's a close up of the pocket behind the license plate. It'll fold up & expose the quick connects for the jumper cables & air chuck which'll be nice!

Look at the solid welds on this thing - man that looks good!!!!
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Old 06-09-2012, 12:50 AM   #9
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Re: 1977 Chevy K30 Crew Cab Build

And yet another example of the overall strength of the bumper - check out the gusseting where the frame mounts attach!!!!
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Old 06-09-2012, 01:14 AM   #10
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Re: 1977 Chevy K30 Crew Cab Build

give the man props on his welds alone. very nice job. shame it will be painted. id clear coat it ! lol
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Old 06-09-2012, 01:27 AM   #11
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Re: 1977 Chevy K30 Crew Cab Build

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give the man props on his welds alone. very nice job. shame it will be painted. id clear coat it ! lol
Yeah, it is beautiful as-is!!! All my exterior items though are getting a semi-gloss black powder coat finish, so this will too. It'll look great still!!!
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Old 06-09-2012, 10:33 AM   #12
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Re: 1977 Chevy K30 Crew Cab Build

Looking great man! I'm anxious to see Mario's work. Have a look on page 47 where you show your battery wiring. I'd be a little concerned with that positive battery terminal on the top being so close to the hold down. A stray 1/4-20 nut gets under there......
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Old 06-09-2012, 09:35 PM   #13
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Re: 1977 Chevy K30 Crew Cab Build

There's a lot of wiring clean-up & additional securing/protecting that needs to be done during final assembly - everything is in rough form at the moment, so some things aren't set-up like they will be when it's all said & done. I pointed out several areas of hoses & wiring similar to that while I was there.

Even my radiator hoses & intake boots are just mock-up pieces - will have custom silicone versions made when it's all said & done. Mario will be tearing all this back apart & during re-assembly making sure it's all clean, neat & safe I assure ya!
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Old 06-09-2012, 09:39 PM   #14
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Re: 1977 Chevy K30 Crew Cab Build

One more shot of the bumper by another guy at the shop. Still some grinding & smoothing to go, but the actual fab work is all done. Should have some pics of it all bolted back up next week with the LED lights in & all that.
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Old 06-14-2012, 09:58 PM   #15
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Re: 1977 Chevy K30 Crew Cab Build

Keven's still getting "bounced around" a few projects there in the shop, so he hasn't been getting any solid time in on my truck this week yet... He did however manage to get most of the parts installed onto the bumper, just still has to mount the bumper to the truck & then wire everything up.

Here you can see the flip up license plate, the trailer connector & of course the LED back-up (tailgater) light.
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Old 06-14-2012, 10:26 PM   #16
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Re: 1977 Chevy K30 Crew Cab Build

Here you can see in a little better detail the area behind the license frame with the air chuck & jumper cable quick connects.
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Old 06-14-2012, 10:30 PM   #17
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Re: 1977 Chevy K30 Crew Cab Build

Here's the back-up camera set-up we ended up using. I think it looks really slick & a whole lot better than the other one... Can't wait to see the little image pop-up in my rear view mirror!!!
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Old 06-15-2012, 12:31 AM   #18
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Re: 1977 Chevy K30 Crew Cab Build

If you can't mount the piggyback reservior shocks, have Trevor order up the Bilstein 5125's...my crew cab rides so nice on them with the 6" lift...I love your rear bumper, I feel bad for the first Prius to tangle with it!
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Old 06-15-2012, 12:34 AM   #19
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Re: 1977 Chevy K30 Crew Cab Build

Yeah, I'm still waiting to hear back from Trevor on the whole shock issue - one way or another I'm fairly certain that we're going to be upgrading the shocks before it's all said & done. Am hoping for the separate reservoir shocks, but still not sure they'll work on the front locations.

Fairly certain that bumper would make short work of any Prius's that come in contact with it.... Lol
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Old 06-15-2012, 02:00 AM   #20
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Re: 1977 Chevy K30 Crew Cab Build

BTW - not sure if anyone noticed, but the fasteners that are holding the rear view camera assembly on also contain LED lights for the license plate itself.
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Old 06-15-2012, 03:22 AM   #21
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Re: 1977 Chevy K30 Crew Cab Build

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BTW - not sure if anyone noticed, but the fasteners that are holding the rear view camera assembly on also contain LED lights for the license plate itself.
Didn't notice, but I did buy a set with red LEDs to light up the ignition switch on the dash in my 72. Its nice beacuase they point down and red for better night vision...
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Old 06-15-2012, 05:06 AM   #22
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Re: 1977 Chevy K30 Crew Cab Build

Yep, all my interior lights are LED too. I no longer have a keyed ignition switch, but my push button does have the green ring around it illuminated.
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Old 06-15-2012, 12:58 PM   #23
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Re: 1977 Chevy K30 Crew Cab Build

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Yep, all my interior lights are LED too. I no longer have a keyed ignition switch, but my push button does have the green ring around it illuminated.
Truck is lookin good, love the idea of a push button start, in fact i installed one on my dodge a couple years ago. Where did you find the illuminated push button, and do you have any new pics of the interior?
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Old 06-15-2012, 11:52 AM   #24
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Re: 1977 Chevy K30 Crew Cab Build

Truck is really comming along good to see progress...
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Old 06-15-2012, 09:49 PM   #25
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Re: 1977 Chevy K30 Crew Cab Build

The illuminated push button start was an option on my new ididit column, but it's available through other vendors as a stand alone deal as well. It's actually a kit from a company called Digital Guard Dawg that they integrate into their product.

As for the interior, we have yet to begin working on it so no new pics... Only recent additions to it were the heated seat switches & the rear 12V outlets - all added to the center console.
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