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Old 04-25-2017, 01:39 PM   #1
phillipm
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Re: 1978 Russet Metallic 4x4

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OK Folks: Working on some new additions. I currently have the rims in for powdercoat. The painted silver was already showing some rust. No bueno.

I just ordered some Sunflower Yellow Pinstriping Vinyl in 1/4" and 3/8" sizes to change the trim from black to sunflower yellow. By the way Philip, I "am" using some of the factory pins on my trim. Brain fart there. I'm still using all the hex nut attachments.

I also ordered some 1/4" Orange HDPE to fabricate a tailgate guard to end the inevitable scratches when it's down.

I went ahead and ordered a B&M 12-Bolt Cover to increase the volume of fluid for the gears. My pinion angle is sitting at 14.5 degrees, so it was making me a hair nervous. Probably overkill.

Ordered a ARB Power Port for the back to run my ARB Cooler. Also purchased the Dorman Parts to run it as a standard Cigarette Lighter Power Port.

Finally, I'm upgrading the factory AC with a kit from Original Air.

I'll add pictures as things are installed.
Are you replacing the entire HVAC system with a new evaporator and everything? I've never used anything from Original Air and I wasn't really able to see what they have to offer other than a compressor kit.
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Old 04-25-2017, 02:02 PM   #2
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Re: 1978 Russet Metallic 4x4

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Are you replacing the entire HVAC system with a new evaporator and everything? I've never used anything from Original Air and I wasn't really able to see what they have to offer other than a compressor kit.
Not a bunch to it. The big weak point is the factory fin and tube condenser. This kit will come with a parallel flow condensor, a Sanden compressor + hoses and brackets. I currently have a pancake compressor, and it sucks. I'm having my AC guy pull the evaporator apart to clean that up. Might check the fan too. Seems pretty weak.
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Old 04-25-2017, 02:04 PM   #3
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Re: 1978 Russet Metallic 4x4

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Not a bunch to it. The big weak point is the factory fin and tube condenser. This kit will come with a parallel flow condensor, a Sanden compressor + hoses and brackets. I currently have a pancake compressor, and it sucks. I'm having my AC guy pull the evaporator apart to clean that up. Might check the fan too. Seems pretty weak.
Gotcha. Those are all of the same things I had going on. Barely any air flow and it was cool but not cold. Even with a parallel condenser. New Vintage Air Magnum kit blows 2x the air! It's crazy how much more it can move. Really interested to hear the outcome!
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Old 04-28-2017, 02:36 PM   #4
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Re: 1978 Russet Metallic 4x4

That's awesome, they look killer! Question about the 16". Did you send them yours and they just rehooped them to 16's? Do you have more clearance inside, or does it not really lip up to 16" till the very edge?

I've got a set of those for my 2wd as well and was just interested in the process.
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Old 04-28-2017, 04:39 PM   #5
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Re: 1978 Russet Metallic 4x4

Phillip: Here's the back.



Looks to be about 1-1/2" of clearance. Looks like it's actual clearance and not a lip-up. The squeeze looks to be at the face.

Last edited by buffydores; 09-01-2017 at 06:23 PM.
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Old 04-28-2017, 04:41 PM   #6
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Re: 1978 Russet Metallic 4x4

You did have to send your wheels to them correct??
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Old 04-28-2017, 07:14 PM   #7
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Re: 1978 Russet Metallic 4x4

They will acquire the wheels for you, but you'll have to wait for them to collect them. Our original white rims were long gone. I actually got impatient and gave them the greenlight to grab some on ebay.

Last edited by buffydores; 04-28-2017 at 08:27 PM.
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Old 04-28-2017, 08:32 PM   #8
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Re: 1978 Russet Metallic 4x4

So here's a scary story. On Wednesday, I brought the Blazer home to do the wheel swap the next day. After parking it in the garage I went inside a bit before coming back out to discover a gas line with a pin hole jetting my hot exhaust with fuel. Could have been a disaster film. I pulled it out and hosed the exhaust. The problem was a very old rubber line between the hardlines and the inline fuel pump they added with the Ramjet a decade ago. About 6" of line. I replaced the line with a 200# fuel line and then wrapped that line with a bigger split rubber line that would direct any leaks down instead of at anything hot.

Oh and it was hailing on me when I was hosing the exhaust off with water. Hail hurts.

The Original Air Kit and the ARB Kit arrived today. I'm heading to Italy for a week, but after that, we'll get back to adding.
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Old 04-29-2017, 11:54 AM   #9
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Re: 1978 Russet Metallic 4x4

Oh man, that was close. I like to use Gates Green Stripe for my fuel injection hose.
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Old 05-18-2017, 11:07 AM   #10
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Re: 1978 Russet Metallic 4x4

Alright. Making a little progress.

Installed a pure sine wave inverter. It get's covered up nice with my carpet cover. The old one produced a square wave that just didn't work with anything useful.


Installed the Sanden compressor and parellel flow condensor. Big, big improvement. It's icy cold.


Replaced the factory chrome trim around the instrument bezel. This bigger stuff looks better than the original stuff. Super easy to apply.

Last edited by buffydores; 07-19-2017 at 02:45 PM.
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Old 05-18-2017, 11:24 AM   #11
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Re: 1978 Russet Metallic 4x4

Please tell me more about your chrome trim solution - it looks fantastic, and I'd like to do it to mine as well.

Where or who did you get the trim from? What adhesive did you use to attach the new trim?

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Replaced the factory chrome trim around the instrument bezel. This bigger stuff looks better than the original stuff. Super easy to apply.
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Old 05-18-2017, 02:25 PM   #12
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Re: 1978 Russet Metallic 4x4

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Where or who did you get the trim from? What adhesive did you use to attach the new trim?
Behold. Comes with 3M backing: http://www.brandsport.com/trmg-m301-05.html
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Old 05-18-2017, 02:57 PM   #13
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Re: 1978 Russet Metallic 4x4

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Behold. Comes with 3M backing: http://www.brandsport.com/trmg-m301-05.html
That is fantastic - thanks for the response AND link!
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Old 05-18-2017, 12:19 PM   #14
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Re: 1978 Russet Metallic 4x4

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Alright. Making a little progress....
Installed the Sanden compressor and parellel flow condensor. Big, big improvement. It's icy cold.
...
Can you tell me which parallel flow condenser you used? Part Number?

I have an '84 that was upgraded to the Sanden compressor and R134a, but they used the stock condenser.
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Old 05-18-2017, 01:26 PM   #15
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Re: 1978 Russet Metallic 4x4

Glad to hear the AC is working nicely for you!!
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Old 05-18-2017, 02:19 PM   #16
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Re: 1978 Russet Metallic 4x4

We used a UAC CN20008 Unit. The condenser is the limiting factor. Factory unit is not efficient enough.

Last edited by buffydores; 05-18-2017 at 02:26 PM.
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Old 05-18-2017, 02:27 PM   #17
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Re: 1978 Russet Metallic 4x4

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Glad to hear the AC is working nicely for you!!
Thanks Phillip. I'm definitely satisfied.
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Old 05-21-2017, 07:40 AM   #18
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Re: 1978 Russet Metallic 4x4

Wow super clean and a Beaut...
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Old 05-21-2017, 10:36 AM   #19
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Re: 1978 Russet Metallic 4x4

Looks great, nice job!
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Old 05-22-2017, 11:35 AM   #20
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Re: 1978 Russet Metallic 4x4

Test fit the ARB Fridge Freezer in the back. Perfect fit. About an inch of clearance between the tailgate and cooler.
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Old 05-22-2017, 11:31 PM   #21
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Re: 1978 Russet Metallic 4x4

Off with the old 39 year old trailer hitch:



On with the new freshness:

Last edited by buffydores; 07-19-2017 at 01:04 PM.
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Old 05-23-2017, 04:57 PM   #22
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Re: 1978 Russet Metallic 4x4

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Off with the old 39 year old trailer hitch:



On with the new freshness:

that is really funny today i took a ride over to my painters shop to retrieve my class II hitch that we took off when we did the bumper swap a few months ago, so finally it's in my driveway now awaiting the sander and black satin paint! LOL
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Old 05-24-2017, 08:39 PM   #23
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Re: 1978 Russet Metallic 4x4

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that is really funny today i took a ride over to my painters shop to retrieve my class II hitch that we took off when we did the bumper swap a few months ago, so finally it's in my driveway now awaiting the sander and black satin paint! LOL
I liked the options that are available with a square receiver hitch... like ball removal. And accessories are always nice to have.
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Old 05-23-2017, 03:38 PM   #24
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Re: 1978 Russet Metallic 4x4

Serious business!!
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Old 06-09-2017, 10:10 AM   #25
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Re: 1978 Russet Metallic 4x4

Love seeing these old pictures. Nice memories for sure.
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http://67-72chevytrucks.com/vboard/s...=1#post7812257

Korbin's 1st Square: "Sunburn"
http://67-72chevytrucks.com/vboard/s...d.php?t=418618

1985 GMC Sierra: "White Trash", Korbin's 2nd now...
http://67-72chevytrucks.com/vboard/s...d.php?t=632305

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