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Old 06-23-2023, 09:57 AM   #1651
Gregski
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Re: My Dusty 71 GMCe Electruck

so thinking something like this with some M6 ring terminals crimped on the ends

so this high voltage (360 volt) connection from that horizontal plug to the silver box (aka Inverter) is only live when the truck is on / running, when the truck is Off you can touch this cable and there is no juice in it
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Last edited by Gregski; 06-23-2023 at 04:29 PM.
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Old 06-23-2023, 10:22 AM   #1652
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Re: My Dusty 71 GMCe Electruck

B.. A.. Awg.
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Old 06-23-2023, 10:29 AM   #1653
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Re: My Dusty 71 GMCe Electruck

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B.. A.. Awg.
ah yes, variety pack, I could not agree more

Last edited by Gregski; 06-23-2023 at 06:38 PM.
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Old 06-23-2023, 11:16 AM   #1654
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Re: My Dusty 71 GMCe Electruck

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What AWG would you say this is ?
https://www.powerstream.com/Wire_Size.htm
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Old 06-23-2023, 04:43 PM   #1655
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Re: My Dusty 71 GMCe Electruck

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thank you sir, according to that chart, a 9mm diameter puts us at 00 AWG so nearly twice the size of the 4 AWG kit I bought, however than I found these guys who claim 9mm takes a 1 AWG crimpy crimp
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Old 06-24-2023, 08:57 AM   #1656
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Re: My Dusty 71 GMCe Electruck

and here's what happens if you leave me unsupervised and I'm waiting on parts to arrive

apologies for the bad pics
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Old 06-24-2023, 09:04 AM   #1657
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Re: My Dusty 71 GMCe Electruck

as you can see the coveted radio delete plate was bastardized already
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Old 06-24-2023, 09:05 AM   #1658
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Re: My Dusty 71 GMCe Electruck

one down, two to go...
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Old 06-24-2023, 09:08 AM   #1659
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Re: My Dusty 71 GMCe Electruck

bro are you seriously going to show us a hole by hole update?

maybe!
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Old 06-24-2023, 09:09 AM   #1660
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Re: My Dusty 71 GMCe Electruck

alright let's try a test fit
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Old 06-24-2023, 09:10 AM   #1661
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Re: My Dusty 71 GMCe Electruck

stop screwing around
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Old 06-24-2023, 09:12 AM   #1662
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Re: My Dusty 71 GMCe Electruck

someday this shall get some paint
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Old 06-28-2023, 01:42 PM   #1663
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Re: My Dusty 71 GMCe Electruck

I really hope using a long stand off like a 1.5" will be ok cause I really don't want to redo the Inverter bracket
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Old 06-28-2023, 01:44 PM   #1664
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Re: My Dusty 71 GMCe Electruck

I figure with the popularity of the sport we may have folks of different skill levels so it don't hurt to share some basic stuff like crimpin'

so this crimper aint the best, it leaves sharp edges, hence the file, now if you crimp in two steps, using something like a 35mm jaws then go down to 25mm ones you can sort of minimize the sharp edges, but if you just use the 25mm jaws you get a razer blade like edge to file away
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Old 06-28-2023, 01:52 PM   #1665
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Re: My Dusty 71 GMCe Electruck

decided to remove the OEM Lexus battery and AC connector off of the Inverter and block it off with a simple cover
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Old 06-28-2023, 01:53 PM   #1666
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Re: My Dusty 71 GMCe Electruck

using only the the finest of scrap pieces of metal
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Old 06-28-2023, 01:56 PM   #1667
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Re: My Dusty 71 GMCe Electruck

not this is some serious stuff here, this is where 360 volts and bazillion amps will be coming in to this Lexus Inverter from the BMW battery pack on it's way to the Lexus transmission with two electric motors in it

The Sabertooth TM design
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Old 06-28-2023, 05:13 PM   #1668
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Re: My Dusty 71 GMCe Electruck

Electric cars by Robert Moorman, on Flickr

Couldn't resist! Well planned out.
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Old 06-28-2023, 07:55 PM   #1669
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Re: My Dusty 71 GMCe Electruck

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Couldn't resist! Well planned out.
luv it, that went straight to my Instagram !!!

Last edited by Gregski; 06-29-2023 at 07:34 AM.
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Old 06-28-2023, 09:09 PM   #1670
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Re: My Dusty 71 GMCe Electruck

ha ha
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Old 06-30-2023, 09:42 AM   #1671
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Re: My Dusty 71 GMCe Electruck

the Double Barrel Shotgun design TM

Note: some filing and grinding required to make that cable lug fit in the 1/2" hole
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Old 06-30-2023, 09:43 AM   #1672
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Re: My Dusty 71 GMCe Electruck

in order to get the 360 high voltage wires as close to the inverter as possible we have to modify the inverter bracket
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Old 06-30-2023, 09:43 AM   #1673
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Re: My Dusty 71 GMCe Electruck

but first we must reinforce what's already there and what will remain after the debauchery that is about to ensue
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Old 06-30-2023, 09:44 AM   #1674
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Re: My Dusty 71 GMCe Electruck

for this we will need some metal, so off to the Shed of Stuff where it appears we are running a little bit low on stock
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Old 06-30-2023, 09:53 AM   #1675
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Re: My Dusty 71 GMCe Electruck

this piece seems large enuff
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