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Old 01-25-2014, 09:16 PM   #1676
thelonerife
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Re: Chucks SWB Fleetside

more pics
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Old 01-25-2014, 09:21 PM   #1677
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Re: Chucks SWB Fleetside

More of the gas door. I also had my son to help me take the hood off and got it ready to weld up on the underside.
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Old 01-25-2014, 09:28 PM   #1678
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Re: Chucks SWB Fleetside

Nice looking gas door my friend!
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Old 01-25-2014, 09:38 PM   #1679
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Re: Chucks SWB Fleetside

Thanks Rus.
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Old 01-25-2014, 09:42 PM   #1680
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Re: Chucks SWB Fleetside

Fuel door looks great Chuck.
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Old 01-25-2014, 09:59 PM   #1681
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Re: Chucks SWB Fleetside

Thanks Scott. It's a job.
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Old 01-25-2014, 10:07 PM   #1682
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Re: Chucks SWB Fleetside

Yeah, it looks like a tough job because you can't get behind the door to planish it out if needed. I was reading a build here by Scott's hotrods and he said he uses his air hose to cool off the metal after each weld. I think that could come in handy on a patch like your doing where it is prone to warping. But the circular patch you have is going to have less warping vs if you would of made it a square patch.
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Old 01-25-2014, 10:21 PM   #1683
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Re: Chucks SWB Fleetside

Looks familiar... great job
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Old 01-25-2014, 10:33 PM   #1684
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Re: Chucks SWB Fleetside

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Yeah, it looks like a tough job because you can't get behind the door to planish it out if needed. I was reading a build here by Scott's hotrods and he said he uses his air hose to cool off the metal after each weld. I think that could come in handy on a patch like your doing where it is prone to warping. But the circular patch you have is going to have less warping vs if you would of made it a square patch.

Your right it is impossible to get behind most of it, And I have been using the air. I believe that there will be very little warpage. I take breaks to make sure that it's not heating up too. I have three welding projects going on now so I can rotate to the next when I do a little.
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Old 01-25-2014, 10:43 PM   #1685
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Re: Chucks SWB Fleetside

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Looks familiar... great job
Yes, I know a lot of people have done this. Just goes to prove that it's a good mod. lol

And Thanks!
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Old 01-25-2014, 10:46 PM   #1686
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Re: Chucks SWB Fleetside

I do like the side fill too, it looks cool. I avoided that mod because I will warp it, lol. I have a bed fill tank.
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Old 01-25-2014, 10:58 PM   #1687
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Re: Chucks SWB Fleetside

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I do like the side fill too, it looks cool. I avoided that mod because I will warp it, lol. I have a bed fill tank.
I had a bed fill in one of my trucks and although it was functional I had a vinyl snap/aluminum frame cover on the bed which made it time consuming to fill up. (Especially fun in the rain) I also had to be careful with the hose rubbing the paint. I think this will be much better in the long run.
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Old 01-25-2014, 11:17 PM   #1688
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Re: Chucks SWB Fleetside

Looks great Chuck
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Old 01-25-2014, 11:27 PM   #1689
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Re: Chucks SWB Fleetside

Haven't checked your build in awhile Chuck. Looking good and I will have to check in more often.
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Old 01-25-2014, 11:33 PM   #1690
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Re: Chucks SWB Fleetside

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Looks great Chuck
Thanks Bryan.

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Haven't checked your build in awhile Chuck. Looking good and I will have to check in more often.
Thanks Dwayne, Do check in. Good to have you ride along.
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Old 01-26-2014, 12:06 AM   #1691
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Re: Chucks SWB Fleetside

Nice job on the fuel door
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Old 01-26-2014, 12:22 AM   #1692
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Re: Chucks SWB Fleetside

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Nice job on the fuel door
Thanks Keith. I have a lot more to do to it still. I will need to cut the inner panel to allow for the fill pipe and make a cover for that.
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Old 01-26-2014, 04:18 PM   #1693
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Re: Chucks SWB Fleetside

I like that, Chuck! it will look like it belongs once you get it all smoothed in, which I guess is the point. (I'm a little slow sometimes)
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Old 01-26-2014, 04:33 PM   #1694
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Re: Chucks SWB Fleetside

Nice. Keep the pics coming.
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Old 01-26-2014, 09:51 PM   #1695
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Re: Chucks SWB Fleetside

I got started today on the fuel door and hood and got called into work. I got back at it and water was coming through my tools. So had to quit again and go get a drier for the air.
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Old 01-26-2014, 10:38 PM   #1696
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Re: Chucks SWB Fleetside

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I like that, Chuck! it will look like it belongs once you get it all smoothed in, which I guess is the point. (I'm a little slow sometimes)
Haha. me too.
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Old 01-26-2014, 10:40 PM   #1697
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Re: Chucks SWB Fleetside

Getting there bro!
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Old 01-26-2014, 10:48 PM   #1698
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Re: Chucks SWB Fleetside

Slowly but surely.
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Old 01-27-2014, 12:09 AM   #1699
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Re: Chucks SWB Fleetside

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Originally Posted by thelonerife View Post
Yes, I know a lot of people have done this. Just goes to prove that it's a good mod. lol

And Thanks!
I used an 88-98 silverado door, but the same year burb/tahoe and 2nd gen s10 and S10 blazer all use the same door. Lots out there to choose from!

I went to a local board meet yesterday, I had two guys ask me where the heck my tank was. I told 'em under the bed... "how the heck do you fill it..." then they saw it

I like that it's not noticable, yet in plain sight.
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1965 Ford Mustang: 289/T5-5spd/3.25 Trac-Loc
1968 Pontiac Firebird: Project Fire Chicken!
2015 Silverado Double Cab 5.3L Z71
2001 Jeep Wrangler Sport 4.0L 5spd
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American Born, Country by the Grace of God
1967 CST Shop Truck Rebuild!
My 1967 C-10 Build Thread
My Vintage Air A/C Install
Project "On a Dime"
Trying my hand at Home Renovation!
1965 Mustang Modifications!

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Old 01-27-2014, 10:20 AM   #1700
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Re: Chucks SWB Fleetside

Chuck what did you use to cut the hole out of the bedside with

Thanks Kevin
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