My Dusty 71 GMCe Electruck

[Gregski]

Originally Posted by D.B

Bulletpoint for 9: Drive to Mazda stealership for TCM programming.

Bulletpoint for 10: Give Mazda back to teenage daughter.

At least you made a few people happy. Your daughter will get her car back, your wife because your daughter is happy and you because both your daughter and your wife is happy. Nothing beats having a happy family. Oh, also you got practice in removing and re-installing a TCM in a 2010 Mazda 3.

ha ha, the MAZDA is going on day 3 in the shop (apparently they are short on Techs this week) so today they offered us a rental car, oh my goodness it is so nice, I am parking it down the street so my girls don't see it, cause we can't afford a new car right now with two dingleberries in college

[Gregski]

then I assembled it all for what I hope is the final time, the S shows how they are connected in series

[Gregski]

a little close up of the leads going into the inverter, 90% of all that orange will be out of sight out of mind

[Gregski]

EV Conversion Walk Through YouTube video

of how this unicorn electric transmission ev conversion will work

[D.B]

Nice work, very informative. I am looking forward to seeing this truck run under its own power.

[Gregski]

Originally Posted by D.B

Nice work, very informative. I am looking forward to seeing this truck run under its own power.

thank you I appreciate the kind feedback, here's an even more better video on how it all gets wired up, please turn up your volume as I dropped the phone on the ground and the mic thingie that was plugged into it broke it's fall whilst shattering into three pieces

EV Conversion Low Voltage Wiring I

[zicc1835]

Originally Posted by D.B

Nice work, very informative. I am looking forward to seeing this truck run under its own power.

X2 great video...... question are you going to use that 67-68 steering wheel that's hanging up on the wall

[Gregski]

Originally Posted by zicc1835

X2 great video...... question are you going to use that 67-68 steering wheel that's hanging up on the wall

no, ha ha, I luv it when people comment on things in the background, I do the same, I need to sell it to buy MORE electrical tape, if you are interested go to beginning of this thread and there are some pics of it, and message me privately pls

[zicc1835]

Originally Posted by Gregski

no, ha ha, I luv it when people comment on things in the background, I do the same, I need to sell it to buy MORE electrical tape, if you are interested go to beginning of this thread and there are some pics of it, and message me privately pls

I just finished restoring mine to match the interior.....I wouldn't give up a gift from MOM for more electrical tape anyways.......

[Gregski]

guess what size we need?

so now waiting on material to arrive

[Gregski]

so I did a test where I connected a 300 watt (30 volt 10 amp) bench power supply directly to the inverter and the wheels spin just fine



Dusty Has A Sense Of Humor Short Video

[Gregski]

more trouble shootin'

here I am bypassing the Positive Contactor in that black Safety Box and only closing the Negative one, and we see full voltage from the 30v bench power supply, so something is up with the Positive Contactor closing then opening, or maybe some circus board logic in that box, donno

[Gregski]

Finally, we figured out how to spin that transmission, and turns out it was operator error, I simply did not understand what the software was doing, once we figured it out, whalla

Engage Warp Drive

[notsolo]

Originally Posted by Gregski

Finally, we figured out how to spin that transmission, and turns out it was operator error, I simply did not understand what the software was doing, once we figured it out, whalla

Engage Warp Drive

Impressive would be an understatement, Luke Star Walker would be, (will be proud)

[Gregski]

Originally Posted by notsolo

Impressive would be an understatement, Luke Star Walker would be, (will be proud)

ha ha, thanks man appreciate it very much

[zicc1835]

Originally Posted by Gregski

Finally, we figured out how to spin that transmission, and turns out it was operator error, I simply did not understand what the software was doing, once we figured it out, whalla

Engage Warp Drive

just have to say after following your build since 10/21( I had to look back after my steering wheel comment a few posts ago ) and seeing that trans /motor spin ...WOW congrats lots of time patients and smarts in it

[Gregski]

Originally Posted by zicc1835

just have to say after following your build since 10/21( I had to look back after my steering wheel comment a few posts ago ) and seeing that trans /motor spin ...WOW congrats lots of time patients and smarts in it

you gonna make me look for it?, and you know what they say, well something like that

[Gregski]

4 hours of unpinning and repining and all I got to show for it is the VCU and throttle pedal are now on the other side of the firewall

[Gregski]

needless to say it was a late, late night, but...

[Gregski]

got the second connector harness through the firewall and now the EV Vehicle Control Unit (aka VCU) as well as the skinny pedal live in the cab, getting ready for the next test from within the cockpit, the goal still being running and driving truck by the end of this month

FUN FACT: Let me put something in perspective for those of you remotely entertaining this idea, or thinking hewk no electric cars are too complicated, I have done a few LS Swaps, and I know for a matter of fact that this VCU has 40 pins total or 40 wires and the LS PCM has exactly precisely twice that much, 80 pins so 80 wires, think on that for a minute!

[Gregski]

if you've never installed a center console using the finest plumbing supplies, are you even a Certified ShadeTree Mechanic (CSTM) ?

console was sourced from a 2000 Chevy Z71, holy cow, I'm actually using a Chevy part ? lol

[Gregski]

then I added a seat for the driver, someday these will be recovered in black leather

[Gregski]

since our transmission came out of a hybrid [pronounced: "has a gasoline engine and an electric motor"] Lexus GS450h it actually has two transmission fluid pumps, on the inside it has a mechanical pump driven by the gasoline engine via the input shaft, on the outside it has a second electric one, that way when the engine is shut down at a red light lets say, the fluid still gets circulated

so last night I got the transmission external electric "oil" pump working for the first time, I was so relieved to hear it a pumpin' since up to this point I had no idea if it was good or not, and here's a little dirty secret, those pumps are worth more than the transmission

here's a little short video on BetaMax for you: Lexus GS450h Transmission Oil Pump Test

let's give it up for the OGs who will get that reference

[Gregski]

So the goal is still to have a running driving truck by the end of this month. So what do we have left to do to meet this specific goal?

1. Wire an Inverter relay to turn it on from the VCU
2. Add CAN Bus code to control the Chevy Volt DC-DC Converter
3. Wire a relay for the Toyota Prius EPAS (Electronic Power Assist Steering)
4. Wire a relay for the Tesla water pump
5. Add PWM code to control the Tesla water pump

This will be a crude drive test, most likely with a laptop sitting shot gun for S-box control as I am still in the process of finding suitable ChatGPT code in order to automate that.

Also we will be running an off board Chevy Volt battery charger, for this test lol

[Gregski]

well that escalated quickly, as I spun my wheels all evening chasing over a dozen grounds, I think I'm gonna list them all for prosperity if you see one I missed please let me know (also I think I will brand the apparatus cause details are good) may take me numerous updates to this post plus it's midnight

1. EVBMW.com Lexus GS450h VCU ver. 3 Damien Gaguire Signature Series - A Plug
2. EVBMW.com Lexus GS450h VCU ver. 3 Damien Gaguire Signature Series - B Plug
3. Lexus GS450h Inverter - First Ground
4. Lexus GS450h Inverter - Second Ground
5. BMW 530e Safety Box
6. Tesla Model S Water Pump
7. Tesla Model S Water Pump Relay
8. Arduino UNO PWM for Tesla Model S Water Pump
9. Toyota Prius Electronic Power Assist Steering Motor
10. Toyota Prius Electronic Power Assist Steering Controller
11. Toyota Prius Electronic Power Assist Steering Relay
12. Chevy Volt DC-DC Converter
13. Chevy Volt Onboard Charger