72 SWB STEP "Army truck" Budget Build

[WIDESIDE72]

I adjusted the float on my qjet on the "army truck budget build", fixed the oil leak by tightening the drain plug. The shop that painted truck also tore engine apart to detail it (dont ask sore subject) and when they added oil i guess they forgot that small detail. I also noticed when they pulled the engine they removed the frame stands and those bolts are loose too. I got my sanden compressor mounted for the vintage air. I bought the kit used never installed for $700 and po lost a lot of the bolts for brackets. I called vintage air and they wanted $50 just for the bolts nuts an spacers, so i said "no thanks" and made a trip to tractor supply across the highway and came back with everything i needed for about $6.
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[WIDESIDE72]

Still havent got the bedwood in yet. I thinkk i am going to have to trim one of the crossmembers due to the blazer tank install. I sort of have truck ADHD. When i run into trouble i move to something else and it seems like progress is slow like that. It has been so hot (100+) that i have sort of lost interest as well. I did bring it from my rental property where it was under a cover and carport to my house/ attached garage, but i had to back it in and put the pass side all the way against the wall so my wife can still park inside. She is very understanding and said she would park outside but i dont want her to, since one of the reasons we bought the house was for convenience/ security of a garage as we have a 2 yr old daughter.
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[WIDESIDE72]

A while back i bought a new underhood harness as the old one was a rats nest. Since i was planning on going with HEI, i bought a harness that is supposed to be "plug and play" from Brothers. I started the truck maybe twice then tore it apart for paint, having never actually driven it. I am putting the truck back together and reinstalled the harness. I started the truck fine and drive it about 100 yards and it quit. I checked and have 12 volts at the pink power wire plugged in to the dist with key on not cranking. When cranking it drops to 8-9 volts. I had to unplug the pink wire at the dist and hook a hot wire from the battery to the dist to get it to run. I posted my issue on the forum and with some input from good people here and some research on my own i have a few things to try tomorrow. 1. Check grounds 2. Lube connections 3. Possibly install a relay if it still wont work.
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[WIDESIDE72]

Originally Posted by WIDESIDE72

A while back i bought a new underhood harness as the old one was a rats nest. Since i was planning on going with HEI, i bought a harness that is supposed to be "plug and play" from Brothers. I started the truck maybe twice then tore it apart for paint, having never actually driven it. I am putting the truck back together and reinstalled the harness. I started the truck fine and drive it about 100 yards and it quit. I checked and have 12 volts at the pink power wire plugged in to the dist with key on not cranking. When cranking it drops to 8-9 volts. I had to unplug the pink wire at the dist and hook a hot wire from the battery to the dist to get it to run. I posted my issue on the forum and with some input from good people here and some research on my own i have a few things to try tomorrow. 1. Check grounds 2. Lube connections 3. Possibly install a relay if it still wont work.
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I cleaned all the connections and got the voltage at the dist up to 10.5 volts but still wouldnt run so i swapped an old gm hei module in and she fired right up.
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[WIDESIDE72]

I tried to install the pre bent exhaust down pipes to the rams horns but it appears the pipes are too large as they wont bolt up. Where the pipe is flared for the donut it is too large for The pipe to fit between the studs. Nice Hooker system all pretty bends but im going to have to take it ti a muffler shop after all.
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[WIDESIDE72]

Today i cleaned and painted the oem jack andhandle i got one here as well as rhe outer bumper brackets and one of the brake booster support rods. I also ran the intermediate harness for the rear lights, installed the tailgate chain covers and started trying to figure out the dome light/ door switch harness.
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[WIDESIDE72]

Sent the Hooker exhaust back to Summit and ordered a system from LMC.
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[WIDESIDE72]

The LMC exhaust came in yesterday. Tonight I started trying to install the head pipes. Each section has a label with the respective location such as "left downpipe" or "right tail pipe". I started with the right head pipe (passenger side in my book) and there was no way it was going on. The bend angle was all wrong. I gave up and tried the left (driver) pipe. Same issue. I wondered to myself if they mislabelled them, so I tried swapping them. BINGO! Like a glove! Intermediates were mislabelled as well, but at least they were consistent! I will need to cut the intermediate pipes down since the kit is for a lwb or swb and i have a swb. I also plan to buy some of the tailpipe pookie sealer stuff before permanent assembly. Debating on whether or not to use the pipe clamps on the joints or mig weld or both.
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[WIDESIDE72]

Its been too long without a photo update. I got the exhaust bolted on, still needs a little tweaking to get the tail pipes level, also, since it is a universal kit for LWB or SWB trucks, I will need to trim a little off the ends. I also got a set of Cooper Cobra 275 60 r15's monted up on another set of 15x8 rallys. I used the caps I had in another photo and mounted them along with a set of stainless steel trim rings I got on EBAY for $50. I also had to tighten up the lower radiator hose clamp at the radiator. It is already marking its' territory!

[WIDESIDE72]

Still a lot to do

install vintage air

install bed wood

bleed brakes again

connect tail light wiring

install headiner and trim

figure out/ install fuel filler in bed

adjust tail pipes and cut to legth since this is a universal kit for lwb or swb trucks

install seatbelts

install sway bar

find where I put the bumper bolts so I can install the front outer brackets

im sure I forgot something!

[WIDESIDE72]

I also need some help on the horn relay/ harness. Mine has all of he ends clipped off (?)

[WIDESIDE72]

Since the Hooker exhaust would not fit my manifolds, I returned it.

Here is the message I sent to Summit Racing after I got notification that it was received there:

I recently returned items on order 5440897, the exhaust kit and mufflers. Fedex 048599615000326. It was delivered to your co. yesterday. I was wondering when the refund would be processed but also had a question regarding shipping charges. The mounting flanges were too large for my manifolds, which are oem. The kit was listed as saying it fit stock manifolds but the flages on the hooker kit were too large. I do not feel that I should not responsible for shipping costs to me or return. I spent $56 returning it due to size. How do I go about submitting the paperwork for a return shipping refund?

Their reply:

We apologize for any fitment problems with the item you ordered from us. Our records show you spoke with Bailey in our service department on 8-23-2013. He has noted he instructed you to use the prepaid USPS label included on the original invoice with the order and no return shipping would be charged or deducted. However, as a one time courtesy if you email me a copy of the return shipping receipt I would be willing to refund you half of the shipping cost back to us.

We apologize for any inconvenience.

We appreciate your business

My response:

He did say to use the label but when i went to fill it out mentioned that if it was over 70 lbs the usps would not accept it and i would have to use ups or fedex.




I will submit the return shipping invoice shortly.




Thanks for your assistance.


Their response:

Thank you for your reply.

I show that item weighed 54 pounds as we shipped it. I will await the copy of the return shipping receipt and refund you half the cost once I get it, as mentioned. We apologize for any inconvenience.

My response:

I returned the exhaust system because it didnt fit. It did not come with mufflers. I bought them separately. I had no use for the mufflers since I bought a kit from LMC truck parts (that fits) that included mufflers, so I returned them as well this took the package over the weight limit.




I should be getting a refund on the hooker exhaust kit and two mufflers. I included this information and placed the return slip per instruction on the outside of the package.

Their response:


So you are saying that the mufflers were in the same box with the exhaust system? I only show record of the mufflers being returned to us. I will have to get with our warehouse staff next week and see if they can locate the mufflers as well. As mentioned, we would be willing to refund half the shipping costs back to us if you can send me a copy of the receipt.

My response:

The exhaust system is what would not fit so it was returned. Two mufflers do not weigh 54 lbs. The box is 54"x16"x16" . That would be some big mufflers. The part number "Hok-16621hkr" was on the outside of the box. I will call someone monday. I figured this would get messed up.

[WIDESIDE72]

I finally got my full refund from Summit today! I thought Wayne Brady was gonna hafta choke a b***h!
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[WIDESIDE72]

My brother was in town Friday and helped me bleed the brakes the "old fashion way". I have a one man beake bleeder but after using it twice thw brakes were still soft. We also got the door glass and ven window in on the ds. I decided to replace the regulator on the ps as it had two broken rollers and a bad spline/ shaft. I thought i had an extra 72 spline/ shaft but cant find it!

I still need to hook up the tail lights and get the license tags, then can take it for its makden voyage! (Still a long way to go after that, but getting it driving will feel good!)
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[WIDESIDE72]

Ran into another problem that the body shop created. They replaced the door skin on the ds and decided to make the joint even with the door lock. It looks like he didnt butt weld it as ther is a 90* flange on the inside. He cut this off where the door lock hole is, but didnt know to cut it back further so that I can get the retainer clip on! Now I have to try to cut it with a dremel tool but not burn the paint on the outside! Anyone have any ideas???
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[WIDESIDE72]

On another subject, i have a set of 2.5" drop spindles that i was thinking of putting on front to bring it down more, but im not sure the 275 60 15 tires will clear ok. If so, it will give it a rake. (It has 2.5/ 4" drop springs and sits level now) i will probably not lower the back any more, as that aould involve a c notch and more trouble. Any input from anyone?
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[WIDESIDE72]

A little tinkering here and there, got the head and tail lights going, swapped the sliding rear rearwindow for a stocker,and took it aroind the block for its maiden voyage!

[WIDESIDE72]

Last weekend i drove the truck about 10 miles. No problems other than getting the headlights adjusted as it was at night. I still have a ways to go since the vintage air is still about halfway done. I also need to install the bed wood and build the side marker has fill.

[WIDESIDE72]

I have photos but my laptop died and i cant upload them with my phone. It looks like ill have to bring the old desktop pc out of hibernation!

[sduckworth13]

First time I checked out your build and it looks awesome. Nice work.

[WIDESIDE72]

Originally Posted by sduckworth13

First time I checked out your build and it looks awesome. Nice work.

Thanks! My 75 yo dad did about the same anount of floor repair to this truck as you did to yours. He has no clue (or interest) in working a digital camera so i dont have any documentation!

Your truck is lookin great as well. It has only taken me a year to get ours to where it is!

[sduckworth13]

That's real cool you guys got to work on the project together. Thank you also for the compliment. I'm pretty new to welding and I took a lot of pictures because I searched a lot of build threads and alot of build seem to skip the small parts to show us guys that had never welded before how to do a certain repair and I wanted to document and photo as much as I could for a newbie doing the same repairs. I was really excited to post pictures of the repairs I did because of how much I learn from reading the builds here on the forum and able to apply the information to my build. I didn't think it would take this long for my build I'm right around a year working on it too, but I didn't imagine I'd be going with Porterbuilt A-arms, bags and Accuair either. I was planning on doing just a simple restore with 4/6 drop. It's been a lot fun though when parts get fitted or repaired to a acceptable level that I can be proud of. I really like the color of your truck also, I'm debating on a burgundy wine metallic the color my 1978 Z-28 I bought in 1989 when I was 16.

[WIDESIDE72]

I recently sold the rallys (kept caps and rings) with the 235 75 15 all terrain tires seen in the first photos. I used that money to buy a set of four 275 60 15 Cooper Cobra tires and moumted them on another set of 15x8 rallys. I have changed direction once again and will be selling the wheels and caps. I got a set of 15x8 wheel vintiques series 62 steelies for christmas. I have a set of 67 chevelle poverty caps on the way. I still have to decide what color to paint them. Narrowed down to cream silver or black. Any suggestions?

[jondancer]

I want to see it with the new wheels!

[WIDESIDE72]

Originally Posted by jondancer

I want to see it with the new wheels!

No time to get them mounted yet. I don't have a photo of them on my wife's kindle and when I saved it from this thread and tried to load them here, I got an incompatible file message. I believe it was a .pnp extension (?)

http://67-72chevytrucks.com/vboard/s...d.php?t=609196