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Old 10-13-2013, 01:15 AM   #1
swamp rat
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Re: Project Family Hauler

Welcome back to the build arena Travis!
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72 3/4T 4X4
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Old 10-13-2013, 08:57 PM   #2
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Re: Project Family Hauler

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Originally Posted by swamp rat View Post
Welcome back to the build arena Travis!
Thanks. Camping, car shows and BBQ season is over. Time to go inside (garage) and hibernate for the winter.
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2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 10-13-2013, 09:43 PM   #3
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Re: Project Family Hauler

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Thanks. Camping, car shows and BBQ season is over. Time to go inside (garage) and hibernate for the winter.
Yea you do have a nice garage now. Oh, I was the guy that posted on Facebook the other night, i was too tired to recall where i had seen that pic.
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Swamp Rat build thread :
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72 3/4T 4X4
4" BDS Lift
33" BFG's
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Old 10-13-2013, 10:01 PM   #4
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Re: Project Family Hauler

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Yea you do have a nice garage now. Oh, I was the guy that posted on Facebook the other night, i was too tired to recall where i had seen that pic.
The northwest c10 group is good for motivation to get out and drive and meet other local truck guys.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 10-13-2013, 10:34 PM   #5
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Re: Project Family Hauler

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The northwest c10 group is good for motivation to get out and drive and meet other local truck guys.
Do ya think they would mind a K20?? I did stop at the Triple X last summer during one of the runs, but my truck wasn't drivable that day.
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Swamp Rat build thread :
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72 3/4T 4X4
4" BDS Lift
33" BFG's
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Old 10-20-2013, 10:43 PM   #6
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Re: Project Family Hauler

Third door has a big dent and it twisted the door structure.


So I decided to remove the skin to untwist the door.


It decided to remove my skin too. Automotive karma?


After some hammering I got it to look better. Still need to shrink a couple spots that oil can. But may save the door.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 10-20-2013, 11:50 PM   #7
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Re: Project Family Hauler

Need to show us how to shrink the metal when ya can. I've used shrinkers and stretchers before but by hand?
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Swamp Rat build thread :
http://67-72chevytrucks.com/vboard/s...d.php?t=595019

72 3/4T 4X4
4" BDS Lift
33" BFG's
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Old 10-23-2013, 12:23 AM   #8
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Re: Project Family Hauler

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Originally Posted by swamp rat View Post
Need to show us how to shrink the metal when ya can. I've used shrinkers and stretchers before but by hand?
After hammering the big dent out there was a little oil canning so it's stretched a little. I haven't got it done yet so I will let you know when I'm happy with it.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 11-15-2013, 02:48 AM   #9
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Re: Project Family Hauler

Superb nice job! I like your style.
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Old 11-26-2013, 09:00 PM   #10
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Re: Project Family Hauler

Getting the hinges mounted into the suburban. Doing a lot of measuring to make them the same as the other side. And since that was a few years ago I need to remember what I did. I feel this setup is stronger than aftermarket suicide hinges. It is connected at the bottom hinge, in the middle at floor height and at the top by the window. Then I brace it with 2x2 tubing up to the roof.



The door jamb is only set there until I know it is correct.

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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 12-07-2013, 11:18 PM   #11
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Re: Project Family Hauler

Made some more progress today. Got the 3rd door swinging suicide.







This is the inner door bracing from the ford door.


This is where the hinge box intersects with the floor. I cut it so it could be welded on 3 sides for strength.


Here is the lower hinge welded to the edge of the floor.


The hinges look funny but they are straight.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 12-08-2013, 08:28 AM   #12
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Re: Project Family Hauler

Looks good. Glad she is swinging right now.
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Old 01-12-2014, 04:49 PM   #13
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Re: Project Family Hauler

Been working on some rust repair.

Under the 3rd door was gone so I did some patching.








Then I needed to work under the right front door.


The floor and support are gone.


Now the support is back.


Got the floor cut to fit.


The bent edge between the floor and firewall is rusted out. Need to make this as it is a major support so the floor doesn't dent where your feet go. So I bent two pieces of metal and plug welded them together so I can attach them to the floor and look original.



Still working on the front floor so no finished pics.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 01-13-2014, 06:06 PM   #14
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Re: Project Family Hauler

Great work! Rust repair sure is a bad one to get through. I always have to push myself to keep at it or it could just get sat off to the side. Your suicide door turned out awesome!
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1972 Chevy Longhorn K30 Cheyenne Super, 359 Inline 6 cylinder, Auto Trans, Tilt, Diesel Tach/Vach, Buckets, Rare Rear 4-link and air ride option Build Thread
1972 GMC Sierra Grande Longhorn 4x4
1972 Chevy Cheyenne Super K20 Long Step side tilt, tach, tow hooks, AC, 350 4 speed
1972 C10 Suburban Custom Deluxe
1969 Chevy milk truck
1971 Camaro RS 5.3 BTR STG3 Cam Super T10
1940 Ford 354 Hemi 46RH Ford 9" on air ride huge project


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Old 01-13-2014, 10:25 PM   #15
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Re: Project Family Hauler

Quote:
Originally Posted by Dieselwrencher View Post
Great work! Rust repair sure is a bad one to get through. I always have to push myself to keep at it or it could just get sat off to the side. Your suicide door turned out awesome!
You must have a big rust problem too. Got distracted from the suicide door because the B pillar wasn't connected at the bottom. Figured I would set it in place first.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 03-08-2014, 12:53 AM   #16
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Re: Project Family Hauler

Sorry my ADD is acting up. Needed to work on my other truck. Gas gauge quit working and the replacement part wasn't the same so I decided to change the fuel tank. But the old filler was in the bed wood so I had to change that. Then I needed to figure out where to fill it without ruining the paint. Here are some pics.
This is the old bed.

Lots of bolts.



Filler behind the left taillight.




The new wood is Padouk.





This is the Boyd Welding tank.



Relocated fuel pump to front of tank.


This connects the filler in the stake pocket to the tank.


Final coat of varnish goes on the wood tomorrow. Next weekend I will reassemble everything then I can get back to the suburban.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 03-08-2014, 03:11 AM   #17
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Re: Project Family Hauler

That looks awesome great work?
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1972 Chevy Longhorn K30 Cheyenne Super, 359 Inline 6 cylinder, Auto Trans, Tilt, Diesel Tach/Vach, Buckets, Rare Rear 4-link and air ride option Build Thread
1972 GMC Sierra Grande Longhorn 4x4
1972 Chevy Cheyenne Super K20 Long Step side tilt, tach, tow hooks, AC, 350 4 speed
1972 C10 Suburban Custom Deluxe
1969 Chevy milk truck
1971 Camaro RS 5.3 BTR STG3 Cam Super T10
1940 Ford 354 Hemi 46RH Ford 9" on air ride huge project


Tired of spark plugs? Check this out.
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Old 03-08-2014, 05:10 AM   #18
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Re: Project Family Hauler

Lookin good!
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Swamp Rat build thread :
http://67-72chevytrucks.com/vboard/s...d.php?t=595019

72 3/4T 4X4
4" BDS Lift
33" BFG's
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Old 03-08-2014, 06:25 AM   #19
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Re: Project Family Hauler

Very Nice!
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Old 03-08-2014, 11:04 PM   #20
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Re: Project Family Hauler

Quote:
Originally Posted by Dieselwrencher View Post
That looks awesome great work?
Quote:
Originally Posted by swamp rat View Post
Lookin good!
Quote:
Originally Posted by Palf70Step View Post
Very Nice!
Thanks. Soon I will be back to the suburban. Unless my dad is ready for floors in his Corvair first.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 03-31-2014, 12:49 AM   #21
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Re: Project Family Hauler

Little side project is done. I will be back to the suburban soon.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 03-31-2014, 12:51 AM   #22
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Re: Project Family Hauler

Fuel filler is done too.
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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Old 03-31-2014, 10:22 AM   #23
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Re: Project Family Hauler

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Fuel filler is done too.
The bed looks awesome, what kind of wood/finish did you use. Great idea on the hidden fuel filler too
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Old 03-31-2014, 03:18 PM   #24
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Re: Project Family Hauler

Holly cow, that looks amazing! Great work!
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1972 Chevy Longhorn K30 Cheyenne Super, 359 Inline 6 cylinder, Auto Trans, Tilt, Diesel Tach/Vach, Buckets, Rare Rear 4-link and air ride option Build Thread
1972 GMC Sierra Grande Longhorn 4x4
1972 Chevy Cheyenne Super K20 Long Step side tilt, tach, tow hooks, AC, 350 4 speed
1972 C10 Suburban Custom Deluxe
1969 Chevy milk truck
1971 Camaro RS 5.3 BTR STG3 Cam Super T10
1940 Ford 354 Hemi 46RH Ford 9" on air ride huge project


Tired of spark plugs? Check this out.
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Old 04-04-2014, 11:55 AM   #25
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Re: Project Family Hauler

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Originally Posted by fear_nothing View Post
The bed looks awesome, what kind of wood/finish did you use. Great idea on the hidden fuel filler too
Thanks. The wood is padouk. I used a clear gloss marine spar varnish. That is 6 coats. The fuel filler was fun. Trying not to scratch the paint.

Quote:
Originally Posted by Dieselwrencher View Post
Holly cow, that looks amazing! Great work!
Thanks
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Travis

2005 K2500 Duramax (hauls the junk home)
1967 Chev C10 (hauls a$$)
1970 Suburban (Yukon XL 4 door)
1968 GMC 3/4 ton (sheetmetal only, chassis gone)
2005 Malibu (wife's car, still a Chevy)


Project Family Hauler

New Home for Chevys (Moved in and working)
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