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#1 |
Registered User
Join Date: Aug 2014
Location: Texas
Posts: 46
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How To: Deluxe Heater Control Lever Replacement
Hello All!
Thought I would put together a quick tutorial on replacing the levers and cables on a Deluxe Heater Control unit. Pretty simple job that can be accomplished in about an hour once the control unit is out the truck. Hope this helps! The problem - broken soft pewter control levers in the deluxe heater control unit ![]() ![]() The solution - replacement steel levers from Old Air and new control cables (I purchased both through LMC). ![]() ![]() Step 1 - Remove the old cables by removing the 1/4" fasteners and retaining clips. ![]() Note - One cable connects to the front half of the lever near the control face. It is kind of pain to get to. ![]() Step 2 - Remove the Defrost Hose Bracket to gain easy access to lever fulcrum pin. ![]() Step 3 - Remove the lower bracket and blower switch (the switch connects into a groove in the middle lever). ![]() Switch Removed ![]() Pay attention to the bushing - the Old Air kit comes with a new one but don't lose it if yours does not. ![]() Step 4 - Remove any remaining knobs (may have to brake them to remove them). ![]() Levers ready to be removed - notice the distortion in the soft metal. ![]() Step 5 - Drift out the fulcrum pin (a few taps on the pin is all it takes) ![]() Components removed. ![]() Control Unit stripped down and ready for reassembly. ![]() |
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#2 |
Registered User
Join Date: Aug 2014
Location: Texas
Posts: 46
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Re: How To: Deluxe Heater Control Lever Replacement
Part 2 - Going Back Together
Here are the parts in the kit from Old Air. It is complete and the levers are much more rigid than the original ones. ![]() Step 6 - Assemble the lever arms and spacers. The provided instructions are good and provide adequate detail. ![]() ![]() ![]() ![]() Step 7 - Install the new knobs (mine fit tightly on the new levers) ![]() Step 8 - Install new cables and reinstall blower switch and brackets . The new cables are much smoother but the cable end clamps suppled were inadequate. They did not match up well with the channels in the control unit. I ended up reusing the cable ends from the original cables on the truck. Also - the cable attachment on the front half of one of the levers is a pain! ![]() Complete and ready for reinstallation. A simple, easy improvement to get the heat working properly! ![]() |
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#3 |
60-66 Nut
![]() ![]() Join Date: Mar 2007
Location: Coeur d'Alene, Idaho
Posts: 23,247
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Re: How To: Deluxe Heater Control Lever Replacement
Thanks for taking the time to put together this nice write up
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#4 |
Registered User
Join Date: Sep 2012
Location: Leander, TX
Posts: 969
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Re: How To: Deluxe Heater Control Lever Replacement
Nice writeup. I will be using this when I rebuild mine later this year.
Bret
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64' Build Thread http://67-72chevytrucks.com/vboard/s...d.php?t=586955 |
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#5 |
Registered User
Join Date: Aug 2014
Location: Texas
Posts: 46
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Re: How To: Deluxe Heater Control Lever Replacement
Thanks for the kind words CaptainFab!
bj383ss - Hopefully it will be a help to you. I looked for similar information before I did mine but didn't find anything so I thought it might be useful. |
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#6 |
Registered User
![]() Join Date: Mar 2005
Location: apple valley, ca
Posts: 2,670
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Re: How To: Deluxe Heater Control Lever Replacement
Outstanding write-up! I like the pictures and the attention to detail. This really needs to be included in Woogeroo's How-To thread. Maybe you could shoot him a PM? I think that he would be glad to include it. If you haven't checked out that thread, you need to check it out. It's awesome!
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Check out my latest endeavor: https://roundsixpod.com My build threads: '55 Chevy: http://67-72chevytrucks.com/vboard/s...d.php?t=247512 '64 C-20: http://67-72chevytrucks.com/vboard/s...d.php?t=446527 |
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#7 |
Never Ending Projects
Join Date: Jul 2006
Location: San Diego, CA
Posts: 3,836
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Re: How To: Deluxe Heater Control Lever Replacement
Outstanding tutorial. I will be referencing this when I rebuild mine.
Since this was very good, I have added it to the FAQ for the 60-66 area. Thanks!!!
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. 1965 C10 Panel, ![]() 1968 Chevy C10, Long, Fleetside, Hot Rod Hauler http://67-72chevytrucks.com/vboard/s...d.php?t=313233 SOLD 1965 Chevy C10, Long, Fleetside, Hot Rod C10 http://67-72chevytrucks.com/vboard/s...d.php?t=415702 SOLD We were given two ears and one mouth for a reason... listen twice as much and speak half as often... |
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#8 | |
Registered User
Join Date: Aug 2014
Location: Texas
Posts: 46
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Re: How To: Deluxe Heater Control Lever Replacement
Quote:
Thanks chevy_mike! I have taken more than my fair share of info from this site so it is nice to contribute a little! |
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