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Old 11-30-2023, 06:03 PM   #1
THI
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Join Date: Jan 2017
Location: Traverse City, MI
Posts: 172
1978 K2500 LS swap with a 4L80E

Three years ago I started taking apart my 1978 GMC K2500 originally for Arizona. I found the not so original with cracked heads, a crankshaft that looked like it went through a war zone (chunks out of the counterweights), cracked housing on the not so original TH400 and an NP203 that looked like the Exxon Valdeze. To say this truck was "run hard and put away wet" is an understatement. I bought it for the solid body (with a really poor paint job) and clean frame. Un fortunately is sits in the same condition as it was 3 years ago - engine/trans/t-case gone, all the front sheet metal off (fender and inner fenders need replacing).

Right after I got the truck apart and was looking at what engine to put in it, I found out the hard way that I had a very large blood clot in my leg when it broke loose and I had a heart attack - traced back to the COVID shot! Recovered from that after about a year, then tore my rotor cuff and am not recovering from that surgery. All this down time gave me time to consider how to power the truck since it needs a complete driveline anyway. I have an NP241C passenger drop t-case that has been rebuilt, adapters for both a TH400 and a 4L80E along with a 1985-1991 "W" crossmember that works with the adapters. I also have a rebuilt TH400 and do have access to a 2003 4L80E out of a K2500 HD which I am leaning going the 4L80E route. I have 2 LQ4 6.0 engines, one complete including accessories, and one block I am in the process of rebuilding.

I know the 4L80E is 1-1/2" longer than the TH400, and a lot of the LS engine swap mounts set the rear of the engine 1" forward. Since this truck does not have AC I am not worried about how to mount the AC compressor. My thinking is if I mount the engine 1-1/2" forward and use a 4L80E trans, my t-case and drive shafts will be in the correct position without modifications. The driveshafts I have are off a Military 1-1/4 Ton that had a slip yoke NP 208, I have replaced the Dana 44 front with a Dana 60 front and still have the original 14-bolt FF rear.

Not having done this swap before, should I be looking at the Dirty Dingo Slider Mounts for the engine to get the position I am looking for? Also, if someone has done a swap like this on a square body, what advice would you give me? I still have several more months to recover from my shoulder surgery, but want to move forward by getting things ready for when I am able. Thank you.
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