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Old 09-22-2024, 11:40 PM   #1
BADAZZ86
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Angry 1990 R3500 454 crew cab dually need help

I have a 1990 R3500 crew cab dually with a gm crate 454 that has a no start situation when the engine has ran for more than 15mins. I have replaced ignition coil, spark plugs, wires distributor, cap, distributor, rotor and complete distributor and have no idea what to do now if it sits for 20 minutes it’ll restart but if you run it and then shut it off, it will not restart immediately. you have to wait 20-30 minutes. It’s not the starter because it cranks over just fine just does not start. Will start when the engine is cool or cold just fine. Looking for any assistance with this craziness
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Old 09-23-2024, 01:45 AM   #2
RustyPile
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Re: 1990 R3500 454 crew cab dually need help

Welcome, newcomer to our site..

The first thing you need to do is stop throwing parts at it, hoping something will stick. Three things needed for an I/C engine to run -- fuel, air, spark.. Camshaft and valve timing provide the air. So that leaves two items.. Remove any one of the spark plug wires and attach a spark tester.. If you don't have spark, any one of several components could have failed. You've already "shotgunned" most of the spark components but obtain a flow chart for testing for no spark condition.

If you have spark, then the only item left is fuel.. Could be a fuel pump failure, fuel pump relay failure.. Also extremely low oil pressure can cause the fuel pump to shut off.
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Old 09-23-2024, 07:04 AM   #3
BADAZZ86
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Re: 1990 R3500 454 crew cab dually need help

I understand what you’re saying all the above items I stated were done as routine maintenance but the coil and distributor were done when the problem arose! The truck has dual tanks and both have new pumps about 2 years ago the truck doesn’t get driven much so in two years I bet it hasn’t seen 600-800 miles. I went through it fromt to back when i got it.
Anyway back to the problem at hand! It ran fine not a problem until about a month ago just a routine cruise out to wash it and stoped at the car wash and this happened get it and just crank away no fire! Sit there trying to figure out how I’m going to get it back home and waiting on a ride and about 30 minutes goes by and bam starts back up drove home fine pulled in the garage shut it off same problem no restart tried again next morning start right up! Has done it multiple times now same situation each time and neither tank work is why I don’t think it’s a pump problem when it happens.
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Old 09-23-2024, 04:25 PM   #4
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Re: 1990 R3500 454 crew cab dually need help

I had a 71 Monte Carlo years ago. Did the exact same thing. Turned out to be the hot battery cable from the battery to the starter was too close to the exhaust manifold and would get hot. Car would not restart for 20 to 30 minutes then would start fine until you shut it off again.
Just a thought
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Old 09-23-2024, 09:04 PM   #5
BADAZZ86
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Re: 1990 R3500 454 crew cab dually need help

I will examine that too when yours did that would it crank over just not start? Mine cranks over fast and strong but will not start until whatever is failing cools off
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Old Yesterday, 07:42 PM   #6
RustyPile
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Re: 1990 R3500 454 crew cab dually need help

Quote:
Originally Posted by BADAZZ86 View Post
I understand what you’re saying all the above items I stated were done as routine maintenance, but the coil and distributor were done when the problem arose! The truck has dual tanks and both have new pumps about 2 years ago the truck doesn’t get driven much so in two years I bet it hasn’t seen 600-800 miles. I went through it front to back when i got it.
Anyway, back to the problem at hand! It ran fine not a problem until about a month ago just a routine cruise out to wash it and stopped at the car wash and this happened get it and just crank away no fire! Sit there trying to figure out how I’m going to get it back home and waiting on a ride and about 30 minutes goes by and bam starts back up drove home fine pulled in the garage shut it off same problem no restart tried again next morning start right up! Has done it multiple times now same situation each time and neither tank work is why I don’t think it’s a pump problem when it happens.
All that typing and nowhere did you say anything about the results of the tests I suggested.. The car wash may or may not have anything to do with the problem. You "THINK" it's not the fuel pump?? How did you come to that conclusion?? Have you actually tested the fuel pressure?? Assume nothing. Just because an item was replaced at some point in the past doesn't eliminate it from the list of suspects.. No one on this forum can walk up to your truck and point to the cause.. They, including me, certainly cannot do that from a computer keyboard.. Systematic troubleshooting is the needed approach.

The troubleshooting flow chart I mentioned can be found in the Factory Service Manual.. If you expect to keep a 35 year old vehicle on the road using your own wits and means, the number 1 tool is that manual..
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Old Yesterday, 08:14 PM   #7
BADAZZ86
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Re: 1990 R3500 454 crew cab dually need help

The reason I don’t think it’s the fuel pump is one that it has dual tanks with dual pumps and neither work when it dies and it doesn’t stall or lack fuel when it is running only has a restart issue after it is shut off once it reaches operational temperature.
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Old Yesterday, 10:21 PM   #8
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Re: 1990 R3500 454 crew cab dually need help

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Originally Posted by BADAZZ86 View Post
The reason I don’t think it’s the fuel pump is one that it has dual tanks with dual pumps and neither work when it dies and it doesn’t stall or lack fuel when it is running only has a restart issue after it is shut off once it reaches operational temperature.
OK, So Here's the step you've taken:

(1) Checked fuel pressure. Found neither fuel pump functions..

Here's the steps you need to take.

(2) Refer to Service Manual for steps and procedures to determine why pumps (both) don't run.. Check fuel pump fuses, relays, and presence of voltage to fuel pump "control system"..

I've already told you that no one, including me, can tell EXACTLY why the engine won't start.. There is a sack full of items involved in the fuel delivery system.. Failure of any one of them can and will cause this problem.. Obtain that flow chart and then come back here if you can't decipher the troubleshooting directions.
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Old Yesterday, 10:28 PM   #9
RustyPile
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Re: 1990 R3500 454 crew cab dually need help

Go here:

https://www.gmtruckclub.com/threads/...oblem.1472109/
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Old Today, 09:05 AM   #10
rdc72
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Re: 1990 R3500 454 crew cab dually need help

For what its worth, Ensure your timing is correct as well as the vacuum advance hose is connected, if its off a little it can cause the get hot and no start or very slow start, at least it has for me in the past.
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Old Today, 01:39 PM   #11
straight6chevyguy
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Re: 1990 R3500 454 crew cab dually need help

Quote:
Originally Posted by RustyPile View Post
OK, So Here's the step you've taken:

(1) Checked fuel pressure. Found neither fuel pump functions..

Here's the steps you need to take.

(2) Refer to Service Manual for steps and procedures to determine why pumps (both) don't run.. Check fuel pump fuses, relays, and presence of voltage to fuel pump "control system"..

I've already told you that no one, including me, can tell EXACTLY why the engine won't start.. There is a sack full of items involved in the fuel delivery system.. Failure of any one of them can and will cause this problem.. Obtain that flow chart and then come back here if you can't decipher the troubleshooting directions.
Unless I misunderstood I think the op was referring that neither pump or fuel tank would "work" to make it start. I didn't see where he said that the pumps weren't actually working. If I missed something my bad. If op has not checked fuel pressure yet it would be a good idea to do that next.
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Old Today, 02:23 PM   #12
Keith Seymore
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Re: 1990 R3500 454 crew cab dually need help

Quote:
Originally Posted by BADAZZ86 View Post
I have a 1990 R3500 crew cab dually with a gm crate 454 that has a no start situation when the engine has ran for more than 15mins. I have replaced ignition coil, spark plugs, wires distributor, cap, distributor, rotor and complete distributor and have no idea what to do now if it sits for 20 minutes it’ll restart but if you run it and then shut it off, it will not restart immediately. you have to wait 20-30 minutes. It’s not the starter because it cranks over just fine just does not start. Will start when the engine is cool or cold just fine. Looking for any assistance with this craziness
Still TBI, or converted to carburetor?

During that period when it is acting up will it start (and run) on starter fluid?

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