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Old 08-19-2003, 01:42 PM   #1
bobs409
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power steering box seal

My power steering box is leaking at the top as shown in the pic. Is this something that's easy to fix? Is the seal similar to a crankshaft seal in a timing cover? Anyone ever done one?

This box is nice and tight so I prefer to fix the leak and keep it over replacing it with another used one.

Any advice is appreciated.
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63 Impala 283/PG/3.36 (under restoration)
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66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
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Old 08-19-2003, 01:53 PM   #2
JimKshortstep4x4
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The seal is pretty easy to fix with the box off. You will want to clean the seal area, remove the spring clip and seal. I believe there is a washer on top of the seal. The seal is a lip seal design similiar to the front crank seal and it presses in. I usually use Permatex #2 on the OD of the seal or some other good sealant and tap it in with an appropriate size pipe. Install the clip and you should be good.

NAPA used to carry the seals.

Jim
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Old 08-19-2003, 02:04 PM   #3
Woody
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I did mine with the box on the frame. I pulled the left front tire and the inner fender well, then loosened the steering colm and pulled it back from the box. Got my parts at NAPA or OE Parts.
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Old 08-19-2003, 02:21 PM   #4
tom hand
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Actually they are easier with them in...after you remove the clip, crank the engine and turn the wheel and the pressure will pop the seal out 90% of the time...be prepared this method makes a mess.
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Old 08-19-2003, 03:14 PM   #5
bobs409
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Thanks guys! Your replies sound reassuring. I'll give it a try.
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63 Impala 283/PG/3.36 (under restoration)
66 Impala 327/PG/3.36
66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
71 Cheyenne 20 fleetside 350/4 spd/4.10
71 Chevelle 6/PG/3.08
72 Chevelle 454/M21/4.10
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Old 08-25-2003, 03:20 PM   #6
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Success! I just replaced the seal and all went well. A bit of trouble finding the right seal but got the correct one on the second trip to the auto parts store. (you'll have these things)

One more leak to fix (transmission) and my truck won't be "marking it's territory" all over the driveway anymore anyway.

Thanks for the encouragment!
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63 Impala 283/PG/3.36 (under restoration)
66 Impala 327/PG/3.36
66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
71 Cheyenne 20 fleetside 350/4 spd/4.10
71 Chevelle 6/PG/3.08
72 Chevelle 454/M21/4.10
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Old 08-26-2003, 10:58 AM   #7
A.P.
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I have the same leak on my power steering gear box. I hope I have the same success you did bobs409.
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Old 08-26-2003, 11:01 AM   #8
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bobs409 do you have the seal part # that you used?
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Old 08-26-2003, 01:32 PM   #9
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AP,

It's an easy job. The only tricky part is digging out the dust cover without harming it and getting the seal out.

The seal I bought is part #8660 and its made by NAPA.

One thing though, my first attempt got me the wrong one. It was too large. I believe it depends on the year of the box. Newer boxes may use the smaller one listed above.
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63 Impala 283/PG/3.36 (under restoration)
66 Impala 327/PG/3.36
66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
71 Cheyenne 20 fleetside 350/4 spd/4.10
71 Chevelle 6/PG/3.08
72 Chevelle 454/M21/4.10
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Old 08-26-2003, 01:46 PM   #10
VTKidder
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Quote:
Originally posted by tom hand
...be prepared this method makes a mess.
Would have been great info 2 nights ago....

oh well...learning experience.
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Old 08-26-2003, 01:58 PM   #11
bobs409
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I was saving that method as a last resort. I managed to dig these out with some picks. Have a drain pan ready though as the fluid will run out.
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63 Impala 283/PG/3.36 (under restoration)
66 Impala 327/PG/3.36
66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
71 Cheyenne 20 fleetside 350/4 spd/4.10
71 Chevelle 6/PG/3.08
72 Chevelle 454/M21/4.10
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Old 08-26-2003, 04:02 PM   #12
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I'm glad you guys brought this up! I've been needing to do this also.
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Old 08-26-2003, 04:39 PM   #13
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bobs409 thanks for the info.
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Old 08-30-2003, 05:29 PM   #14
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I have 11 pages of this, If anyone wants them all Email me and I will send them. Linus0014@dc.rr.com
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Old 08-30-2003, 05:43 PM   #15
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Old 08-30-2003, 05:45 PM   #16
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Old 08-30-2003, 11:53 PM   #17
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Don't you have to remove the giant size hex lock nut first? Then spin out the adjuster plug? How the heck do you do that ?

I bought the GM seal kit but sheez I could not see how to get it apart to do this. Since I had so much slop in the steering, I just bought a rebuilt NAPA steering unit to fix it.

Don't you have to take the neck apart to replace the seal?
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Old 08-31-2003, 09:25 AM   #18
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I took my steering gear box off and removed the large hex nut w/ two pipe wrenches then tapped the seal and dust cover out and then put the new ones in. I bought the master rebuild kit from napa for the two seals. The master rebuild kit actually covers two different gear boxes.
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1986 K5, 350/465/208 Dana 60/14 bolt from a cucv 36" Super Swampers TSL/SX
1983 K20 w/ CUCV axles, 350/700R4/208 sitting on 37" Goodyears
1986 M1031 6.2 diesel, TH400/NP205 locker in the rear and a LS in the front, all stock for now.....
1986 K30, 350/400/205 dana 60 and 14 bolt. I kept the drivetrain. Body/bad and chassis are gone.
1981 K30, 350/465/205 dana 60 and dually 14 bolt. Has a G80, and a flat bed. Going to replace the flat bed.

1985 K20, 350/400/208 10 bolt and SF 14 bolt. I wonder where I can find some 1 tons. Hmmmmm
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Old 08-31-2003, 11:21 AM   #19
bobs409
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There was no need to remove that large nut. Disconnect the steering shaft and then remove the rag joint. Clean the area well and you'll see a snap ring. Remove that and then dig out the old dust cover and seal.
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63 Impala 283/PG/3.36 (under restoration)
66 Impala 327/PG/3.36
66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
71 Cheyenne 20 fleetside 350/4 spd/4.10
71 Chevelle 6/PG/3.08
72 Chevelle 454/M21/4.10
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Old 08-31-2003, 05:11 PM   #20
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I tried the pipe wrench route myself, but I would have ended up destroying the hex lock nut. Nothing budges.

I had cleaned everything best I could but could not see a snap ring in there where you say. (ie rusty)

It didn't look like it would be easy to take that adjuster plug out either with just the 2 little holes that you get to grab onto it with. Did you have to make a special tool for that or could 2 people just tap it out??

Of course, I am working on a 31 year old gear box that has been up exposed to salt and rust.

I aim to try this again some day.
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Old 08-31-2003, 07:06 PM   #21
JIMs70GMC
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Bob I couldn't get mine out that way got the dust seal that was it. Roger, 1 good wack on the pipe wrench w/ a hammer broke it loose, spun it off with my hand.
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1970 K25, 8' stepside bed 350/465/205 44 up front, 60 in the rear 4.10s rolling on 33" Dunlop MTs
1986 K5, 350/465/208 Dana 60/14 bolt from a cucv 36" Super Swampers TSL/SX
1983 K20 w/ CUCV axles, 350/700R4/208 sitting on 37" Goodyears
1986 M1031 6.2 diesel, TH400/NP205 locker in the rear and a LS in the front, all stock for now.....
1986 K30, 350/400/205 dana 60 and 14 bolt. I kept the drivetrain. Body/bad and chassis are gone.
1981 K30, 350/465/205 dana 60 and dually 14 bolt. Has a G80, and a flat bed. Going to replace the flat bed.

1985 K20, 350/400/208 10 bolt and SF 14 bolt. I wonder where I can find some 1 tons. Hmmmmm
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Old 09-02-2003, 02:08 PM   #22
bobs409
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That's weird, with mine, I had more trouble getting the dust cover out than the oil seal. I just used a sharp ice pick to dig both out.

Checked it the other day, no leaks.
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63 Impala 283/PG/3.36 (under restoration)
66 Impala 327/PG/3.36
66 Chevelle SS 409/M22/3.55
69 Chevelle 307/PG/3.08 (future restoration)
69 C10 short stepside 454/TH350/3.73
69 Custom 30 tow truck 350/4 spd/4.10 (resto done, CRUISIN TIME!)
71 Cheyenne 20 fleetside 350/4 spd/4.10
71 Chevelle 6/PG/3.08
72 Chevelle 454/M21/4.10
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Old 09-13-2003, 09:27 PM   #23
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Bobs409
I finally have time to work on my truck again and I'm tring to fix the leak on the power steering. But it seems that I don't have a dust cover under the snap ring. I can see the seal. Will try to remove it soon.
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Old 09-13-2003, 09:54 PM   #24
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Testing a pic.
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Old 09-13-2003, 09:59 PM   #25
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Testing Pic.
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