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Old 02-22-2010, 10:57 PM   #1
dyno
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RUST: Windshield rim lower weep holes

Hi,

I'm doing a frame off on my 80 K20 4X4 and am working on rust around the bottom of the windshield just below the rubber gasket. Most of the rust is on both sides close to the 1/4" drain holes.

I have sectioned those areas out and am welding in new sheetmetal pieces (pain in the rear!)

Question: Should I drill new weep holes on both sides or just leave it solid?

Thanks,

Dyno
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Old 02-23-2010, 04:31 AM   #2
James McClure
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Re: RUST: Windshield rim lower weep holes

Dyno, when I did mine I had rust along the entire lower flange. What I did was grind the flange inside and out, then rebuilt it with fiberglass. It turned out quite nicely and the added thickness of the fiberglass makes for a better seal. I did drill out the existing drain holes so in event there is some leakage it drains outside the cab and not inside. Hope this helps, jim
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1984 K20 350M engine with 465,000 miles. Well, it's finally done!! Almost 2 years of work, but it was really worth the effort. Little stuff left to do is mount winch, wet sand & buff out and build belly pan\running boards. Body work takes lots and LOTS of beer!!!! God, Guts and Guns made America and God, Guts and Guns will preserve it! The worst thing you could do is get into my sights, but that don't matter, you'll never know it, cause you'll never hear the shotJim or Paladin whichever you choose.
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Old 02-23-2010, 09:31 PM   #3
dyno
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Re: RUST: Windshield rim lower weep holes

Quote:
Originally Posted by James McClure View Post
I did drill out the existing drain holes so in event there is some leakage it drains outside the cab and not inside. Hope this helps, jim
Can you clarify that? Sounds like a contradiction. If you drilled out the drain holes, water goes into the cowl and flows out down by the fenders. My question is do I need those holes?
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"Built- not bought"
1958 GMC 150 4x4 in progress
1980 K20- Restored
1985 K3500 Flatbed

58 GMC 4x4 build thread:
http://http://67-72chevytrucks.com/vboard/showthread.php?t=557675

Last edited by dyno; 02-23-2010 at 09:32 PM.
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Old 02-23-2010, 10:20 PM   #4
78 Chevyrado
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Re: RUST: Windshield rim lower weep holes

yes. they are to keep water from staying under there and causing rust. its rusty now but would have been way worse without them. or they could have been plugged. on mine they accidentally got sealer in one of the holes on mine and there was rust, while the other one looked brand new still.
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Old 02-24-2010, 12:35 AM   #5
James McClure
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Re: RUST: Windshield rim lower weep holes

I agree with Kenny and would drill them out. Jim
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1984 K20 350M engine with 465,000 miles. Well, it's finally done!! Almost 2 years of work, but it was really worth the effort. Little stuff left to do is mount winch, wet sand & buff out and build belly pan\running boards. Body work takes lots and LOTS of beer!!!! God, Guts and Guns made America and God, Guts and Guns will preserve it! The worst thing you could do is get into my sights, but that don't matter, you'll never know it, cause you'll never hear the shotJim or Paladin whichever you choose.
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