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#1 |
Senior Member
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Location: Northern Nevada
Posts: 7,222
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Build that 71 402 already
Figured to start a build thread. Only problem is I haven't built anything yet. I'm tearing it down to the frame, and it takes me a while. Although I'm mostly mechanically inclined, as I "like" to say, I've never even done a brake-job. I'm also consumed by detail, and it appears I'm writing a manual. That and I try doing the leg-work as I remove parts. The build will be much easier.
A little about this truck. I'm the second owner discounting a dealer between us. The original owner figured his SWB was for all things recreation, from a boat launching hitch to a fifth wheel, to a step bumper with a receiver hitch. I was lucky to get all the paperwork less the invoice and contract. I bought this truck in 1989 with 94K miles. It was really just plain dumb luck. Today it sits at 140K. I've always had visions of restoring it, wasn't sure how etc., but I'm happy to say I waited, because I might be a little more detailed now. Bordering on OCD. Or rather CDO as I've learned here. Sorry in advance I edit my posts so often HA!.....Yeah, no kidding. You should see my manual. This truck was a daily driver from 89-92. The motor blew a cork in January 93. Same day I lost my job. And wouldn't you know it my Sheba was lost two days later. Not the best weekend I ever had, but I had time to pull the engine with my buddy's help. Other than that I haven't been surrounded by a mechanic. Since the engine rebuild it's been mostly a garage queen less landscape projects some time ago. I haven't cleaned the interior or exterior body in say 20 years. I'm real grateful for this website. And I'd be lost without it. Without mentioning any names, quite a few members are not just knowledgeable to expert, but very helpful as well, and that's appreciated, a lot. At any rate, just to start things off, I'm blown away by the condition of the parts on this truck. Sure didn't look like much to the untrained eye, but some of this stuff looks like new or close. Not a lick of rust (i.e., Nevada garage, no water in decades). GM built an excellent truck, but you knew that. Here are a few images for some of the parts I've pulled. At some point I'll add pictures of real progress. Hopefully they come in bunches. Edit: Sorry, I see the pics are gone. That's okay, the actual rebuild starts soon.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 Last edited by 71CHEVYSHORTBED402; 07-16-2017 at 01:20 AM. |
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#2 |
Registered User
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Location: Syracuse, Utah
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Re: Build that 71 402 already
Nice parts. I'm also borderline CDO, but I think that just translates to attention to detail...
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Justin '67 C20 CST Custom Camper '04.5 LLY Duramax CCSB...sold |
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#3 |
Senior Member
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Location: Northern Nevada
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Re: Build that 71 402 already
One of the rewarding aspects of this project is the condition of parts. I'm not re-using some of this, but there would be no shame if I did.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 Last edited by 71CHEVYSHORTBED402; 08-31-2017 at 06:18 PM. |
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#4 |
Senior Member
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Re: Build that 71 402 already
Few more.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#5 |
Senior Member
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Re: Build that 71 402 already
Few more:
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#6 |
Senior Member
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Location: Murray, Kentucky
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Re: Build that 71 402 already
Great job documenting the rebuild, you have some nice parts. You'd probably freak out if you saw my garage, it's a disaster-zone!
Good luck, Rg
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Roger '68 Short step - https://67-72chevytrucks.com/vboard/...d.php?t=849675 '69 ('70?) 2wd Blazer '70 GMC Jimmy 2wd '73 Firebird - https://67-72chevytrucks.com/vboard/...d.php?t=853203 |
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#7 | |
Senior Member
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Location: Northern Nevada
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Re: Build that 71 402 already
Quote:
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#8 |
Senior Member
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Location: Northern Nevada
Posts: 7,222
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Re: Build that 71 402 already
Lower portion of shift linkage:
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#9 |
Senior Member
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Re: Build that 71 402 already
Just some worthless stuff.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#10 |
Carpe manana
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Location: Eau Claire, WI
Posts: 12,372
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Re: Build that 71 402 already
I'm on board. Love the detailed pics, thanks.
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1972 K5 CST Highlander Blazer: http://67-72chevytrucks.com/vboard/s...d.php?t=708547 1972 K20 Cheyenne Super: http://67-72chevytrucks.com/vboard/s...d.php?t=528308 ![]() |
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#11 |
Carpe manana
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Location: Eau Claire, WI
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Re: Build that 71 402 already
Where did you get the pbcs51612 bushing and does it fit correctly with the linkage pin installed? I'd like to replace that on my current build before the column goes in.
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1972 K5 CST Highlander Blazer: http://67-72chevytrucks.com/vboard/s...d.php?t=708547 1972 K20 Cheyenne Super: http://67-72chevytrucks.com/vboard/s...d.php?t=528308 ![]() |
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#12 | |
Senior Member
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Location: Northern Nevada
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Re: Build that 71 402 already
Quote:
http://www.ebay.com/itm/6-Push-In-Bu...72.m2749.l2649
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#13 |
Senior Member
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Re: Build that 71 402 already
Few things cleaned up today. Carrier bearing & differential cover:
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#14 |
Senior Member
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Location: Texan, back in TX
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Re: Build that 71 402 already
Parts look great. What method did you use to get them so clean
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#15 |
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Re: Build that 71 402 already
Thanks Chris. I use time, lots of &^(*&(% time. Just kidding, sort of. Unfortunately everything is painted, so assuming there's a hint of rust:
Still not done (yikes). Sometimes I brush/scrub the black coating off, like that last batch. I'll do just that with all the parts eventually, before they're refinished. It's very time consuming, but the parts are worth it, I think. ![]() ![]() On a side, only reason I clean the washers and nuts is just cuz. I'm ordering new unfinished, which will be black zinc with the rest. I guess I just prefer the "complete" job, and another option. Some of the bolts will be replaced too, but not many. Here's some brake & fuel stuff cleaned recently. Some of this shows the black coating from the soda bath.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 Last edited by 71CHEVYSHORTBED402; 09-14-2017 at 08:17 PM. |
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#16 |
Registered User
Join Date: Apr 2008
Location: Md
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Re: Build that 71 402 already
Well Damn Tony, I thought I did pretty good at cleaning parts, Your build takes This to a new level. WOW....that's some awesome work....Ed
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http://67-72chevytrucks.com/vboard/s...d.php?t=635605 |
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#17 | |
Senior Member
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Re: Build that 71 402 already
Quote:
![]() Those brackets carry a story. My bud and I did the R&R on the engine in 1993, and I never reinstalled the A/C. Since then, I often pondered if I had the parts and how it assembles. Well, that's one reason I bought my 72 driver, donor & former "parts truck"............... it's nice to have a comparison HA!. Anyway, between the "donor" truck and board help, happy to say I had all the parts less one tube clamp and a few bolts. Donor truck had that clamp, and I swapped out another for a cooler variance. Anyway, those clips cost $3,000, before improvements ![]() The better half, I finally know how to install the compressor. Did a dry run and it's real simple.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 Last edited by 71CHEVYSHORTBED402; 09-14-2017 at 11:26 PM. |
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#18 |
Registered User
Join Date: Jul 2012
Location: Jonestown, TX
Posts: 471
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Re: Build that 71 402 already
Oh man, I'm loving your pics and how thorough you are. Excellent work, I'm looking forward to this one
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#19 |
Senior Member
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Location: Texan, back in TX
Posts: 2,152
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Re: Build that 71 402 already
Thanks for the detailed instructions. Everything looks AMAZING!!!
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#20 |
Senior Member
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Re: Build that 71 402 already
In-between cleaning axle plates. The first one came out nice. The other should be better yet. I'm going to try it in a different rust bath concoction. A board member suggests 15 parts water (I'll use distilled),10 parts white vinegar and 2 parts Rust for Must. See what happens.
In the meantime, I've been dreading inventory of the parts I'm sending out for black zinc, but seems like as good a time as any. Not just inventory, I'm cross-checking to the ![]() The list looks like this, "only" 104 rows at this point. Nearly done though.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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#21 |
Senior Member
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Location: Northern Nevada
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Re: Build that 71 402 already
These were no easy task. On a side, I welcome any finish ideas in black satin. As difficult as they were to clean, seems a POR15ish finish is in order.
I'm brush painting the frame in three part Masterseries. Two primer and a top coat. I figure I can spray these using the same. Just as well add the rear brake pieces, and the E-brake pieces too. It's real toxic out of a gun, BTW. Edit: BS ![]()
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 Last edited by 71CHEVYSHORTBED402; 12-30-2020 at 02:15 PM. |
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#22 |
Carpe manana
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Location: Eau Claire, WI
Posts: 12,372
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Re: Build that 71 402 already
eBay: backing plate dust hole covers.
I like the result with the vinegar. I just tried Evaporust and got a similar result but spent more $.
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1972 K5 CST Highlander Blazer: http://67-72chevytrucks.com/vboard/s...d.php?t=708547 1972 K20 Cheyenne Super: http://67-72chevytrucks.com/vboard/s...d.php?t=528308 ![]() |
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#23 | |
Senior Member
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Re: Build that 71 402 already
Quote:
For now my cleaning begins with a 50/50 (water/white vinegar) bath over-night, followed by 45 minutes or so in a 15/10/2 (water/white vinegar/Must for Rust) bath. I did that with these today, and they were very easy to clean. Far easier than the vinegar alone, even when I followed with oil. Speak of cleaning with oil, forget about it. I think I had a reaction to it. Too much WD-40 can't be good, even with a nuisance mask. I have a TON of these fasteners to clean, and I won't use a drop of oil. The black is a coating left behind by the final bath in baking soda. But I couldn't help myself and polished some of this up a bit.
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 Last edited by 71CHEVYSHORTBED402; 09-28-2017 at 12:17 AM. |
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#24 |
Carpe manana
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Location: Eau Claire, WI
Posts: 12,372
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Re: Build that 71 402 already
I'm looking at each individual bolt and naming where they go - I'm sick, help me...
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1972 K5 CST Highlander Blazer: http://67-72chevytrucks.com/vboard/s...d.php?t=708547 1972 K20 Cheyenne Super: http://67-72chevytrucks.com/vboard/s...d.php?t=528308 ![]() |
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#25 | |
Senior Member
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Posts: 7,222
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Re: Build that 71 402 already
Quote:
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Tony 71 Custom Deluxe, SWB, 2WD, 402, A/C. I developed an assembly kit for restoring the (a) truck from the ground up. My build thread, and more on the assembly kit https://67-72chevytrucks.com/vboard/...d.php?t=730025 |
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