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12-25-2005, 05:04 PM
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#1 |
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Account Suspended
 
Join Date: Jun 2003
Location: PA
Posts: 1,411
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NP205 Rebuild Guide?
Does anybody have the info on the NP205 Service Manual? Or where I can get a step by step guide for rebuilding the NP205? I thought I saw a reference to a book or website on here earlier this year?
Thanks, 72longbed |
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12-26-2005, 01:13 AM
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#2 |
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Genuine Chevrolet
Join Date: Feb 2003
Location: South West Pennsylvania.
Posts: 582
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Re: NP205 Rebuild Guide?
The books I have are for 1977 Light Duty GMC Trucks. The good one is the Unit Repair Manual. The GM book # is X7745. It covers the A/C, Steering, Brakes, Fuel System, Transmisions, Transfer Case and Differentials. It gives step by step instructions on rebuild/repairs on each individual unit. I also have the Service Manual # X-7732B and Truck Wiring Diagram # X-7730 (ST-352-77).You might want to do a Google search by plugging in 72 where my book #s have 77.
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George 82 Silverado LWB 4x4 350 SM465 NP208 77 Chevrolet Blazer Chalet 400 TH350 NP203 |
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12-26-2005, 01:32 AM
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#3 |
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Senior Member
Join Date: Dec 2003
Location: Valparaiso, In
Posts: 1,114
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Re: NP205 Rebuild Guide?
About a year ago I ran across a link(for Jeeps I think) that had step by step instructions complete with pictures on rebuilding a NP205 transfer case.
I saved it as a favorite and just tried to go to it and I don't think it's there anymore. Try http://www.fsjnetwork.com/link.html and contact them to see if they can provide it. (I think the original site was www.bulldogs-house.com) I printed it (and still have it) but it was probably about a hundred pages to print. It is very detailed and easy to follow because there are pictures of every step. It was titled NP205 ReBuild Tech I think The original site is http://okcnetworks.com/bronco Go to the tech section and it will let you go to the 205 rebuild but you can't bring it up. Contact him and see if he can provide it. Also, keep in mind, all 1980 chevy 4x4's used a 205 so maybe a good service manual will help.
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Phuloi68 Indy survivor Norwood survivor Big Sandy survivor for those who fight for it... F R E E D O M has a price the protected will never know.  Last edited by Phuloi68; 12-26-2005 at 01:50 AM. |
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01-04-2006, 07:26 PM
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#4 |
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Registered User
Join Date: Sep 2003
Location: COVINGTON GEORGIA
Posts: 477
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Re: NP205 Rebuild Guide?
i downloaded the military service manual from pirate. it has pretty good pictures but the part numbers they list dont exist in the real world appatently. all 1980's had the 205 but it has the slip yoke rear output. its not really that complicated inside there. buy some cheap super thick grease. youll need it to make all the bearings stay in there while you put the shaft back in, youll need some snap ring pliers that are fairly heavy duty, a magnet to grab the balls that hold the shifters in. the socket that holds the yoke on is a 1 5/16 and has to be thin walled to fit in there.
stan
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79 chevy k20 350/350/205/D44/14bFF 4.56 gears rock  LWB pimer black 01 S-10 ZR2 extended cab 4.3/4L60E/233 3.73 gear 31" DICK CEPEK CRUSHERS |
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01-08-2006, 01:57 AM
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#5 |
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Registered User
Join Date: Apr 2005
Location: Chula Vista, California
Posts: 495
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Re: NP205 Rebuild Guide?
I have copies of the GM factory overhaul manual for the NP205 transfer case.
Send me a PM if you are interested.
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rwgregory 67 GMC 2500 ,2w/d wide box 305 V-6, 4-speed |
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01-16-2006, 04:39 PM
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#6 |
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Registered User
Join Date: Dec 2001
Location: New Richmond, WI
Posts: 547
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Re: NP205 Rebuild Guide?
Here is the full link to the page Phuloi68 was referring to: http://www.okcnetworks.com/bronco/205/np1.htm
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Eric 1969 K20, 465/205 package |
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01-16-2006, 10:58 PM
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#7 |
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Senior Member
Join Date: Jul 2003
Location: Mount Forest, Ontario, Canada
Posts: 978
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Re: NP205 Rebuild Guide?
I bought the following video of ebay, I think it was worth the money, but I haven't applied the knowledge yet so I can't tell you if it's accurate.
http://cgi.ebay.com/ebaymotors/205-N...4509QQtcZphoto Ron
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72 Chevy C10 (rust repaired, starting body work) 72 GMC 3/4ton 4x4 72 Chevy C20 Suburban 38 Ford Tudor Humpback Sedan (from the darkside  )67 Pontiac Parisienne 55 Studebaker Commander 2dr Hardtop (Starliner) My Youtube channel with Video Updates! |
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02-11-2006, 05:27 PM
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#8 |
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Registered User
Join Date: Nov 2004
Location: "Under Montana skies."
Posts: 1,836
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I think that ebay site is selling this site's videos for a few bucks more:
http://www.technicalvideos.com/video...sfercase.phtml Perhaps shipping differs. In any case, I need a DVD copy. I think I'll call Tech Videos' toll-free # to inquire on DVD format availability.
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'71 GMC K20 Suburban, '71 GMC K10 Suburban, '72 Chevy C10 CST Suburban, '72 Chevy K20 clunker pickup. |
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12-28-2010, 11:08 AM
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#9 |
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Registered User
Join Date: Jul 2009
Location: High Point, NC
Posts: 613
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Re: NP205 Rebuild Guide?
Reviving this thread from the dead to say thanks because it helped me.
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05-23-2011, 03:04 PM
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#10 |
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Registered User
Join Date: Jul 2009
Location: High Point, NC
Posts: 613
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Re: NP205 Rebuild Guide?
4x4 poet - did you find out if they sell DVD versions?
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