1957 Chevy truck re-rebuild

[Stepside Jim]

Hi everyone. My name is Jim, I've wondered the posts for a while now. There's nothing like pictures of other projects to spark others imagination, or just to get you through some tough spots by seeing what others have gotten through.

The short history... My dad bought and went though this truck back in the early 80's. He had help, but I don't think anyone really had their heart into the project. Before he bought it, it did have a front subframe from an el-camino installed. This was a great start to getting this truck on the right track.

He had it for nearly 30 years and maybe put a couple hundred miles on it. He never had the confidence to drive it too far. For instance, the 327 had some worrying sounds, the charging system didn't work well, the carb had a bad hesitation, ect.

As a gift for all he had taught and instilled in me over the years I finally got a nice workshop put together so we brought it over for a total redo. The plan wasn't to go too far from original, just get it to a turn key reliable truck. He was retired and I really wanted him to be able to drive it to car shows and enjoy the day anytime he wanted take a drive.

Sad to say, he passed away 4 months into the project. That was Sept. 2010. It sat in my shop til a couple months ago and it's time to finish it as a memorial project.

It took a while for me to get my heart into the project, first, it wasn't my truck, and it wasn't supposed to happen this way. Once I got back into the project, I recalled all the things he wanted to change and upgrade, once I got going I would imagine the excitement on his face as I got working on it again and my heart warmed to the project.

Ok, let me grab a kleenex here....

Onto the present time.

I'll run a few pics of where I am now and go back in time on how I got to where I am. I have details pics of most of the progress, if anything perks interest, let me know, I probably have good learning pics.

Most of the work is not nearly as deep as some of the projects I've been viewing, such as Kims truck, wow.

One area I just finished is the rear tailgate and bumper. Dad wanted the chains gone and the taillights mounted somewhere other than on the old brackets.


More pics to follow.

[mknittle]

Hi Jim, looks good so far.

[Kim57]

Welcome.
Do keep the pics coming.
Kim

[Stepside Jim]

More pictures I can do.....

One way they got rid of the taillight brackets back in the 80's was to install a different bumper. I removed the bumper before I got a picture of it, but it had the taillights built into the bumper. Taillight bracket issue solved..

My issue was the bumper was off a more square bodied vehicle. In other words, the front bumper on the truck was rounded, as it was original, and the rear didn't match the same flow as the front.

I ordered an original bumper and brackets. Now to satisfy the "no bracket" taillight situation.

By using the down post of the rear of the bed and using led reproduction taillights, I cut a half moon shape out of it. Then I fabricated an outer taillight housing to enclose the rest of the taillight.

The picture will explain better than I can.


Once I finished with the taillights I just felt something was missing. I walked by it for another week or so, then it hit me. Oh yeah, I remember something that was done back in the day.

I don't know what to call them, but both taillights got one.

[Kim57]

Looks nice. I think they call them eye brows but I could be wrong.
Kim

[_Ogre]

you teasing us?
3 pics
all of the tailgate???
wtf?

[Stepside Jim]

Originally Posted by _Ogre

you teasing us?
3 pics
all of the tailgate???
wtf?

Lol, would you get to the point.

Ok. will do.

I'll do a run of pics dealing with making the taillight out housings.
First mark where I decided to have the tailligts.


Once the half hole was cut I taped the light in place and used construction paper to get an idea of the size and dimention of the outer housing I had to make.


Once I had the construction paper cut for the front, back and outer pieces I used a Torchmate plasma cutter to convert the paper to metal pieces. The round item in this picture was made from 3" exhaust pipe. I will not be using the original housing, this round piece will be what will hold the led light and what the 2 screws that holds the stainless bezel in place.


Three inch pipe was too small, my only other choice was 4" that was too big. I used the 3" and split and spread it to the right size. Then welded a piece to fill the gap. At the time I had no 4" in my shop, otherwise I probably would have used it.


After a little grinding.


Both are made and the bezel fits great. I still have to weld the nuts inside the round pieces for the bexel screws to attach to.


Pieces tack welded together.


I cut with extra material so I could final fit the housings. Here is the test fit.


Once I got the pieces fitted, it was time for welding.


Although welded on the outside, the penetration was spot on.


The nice part of the torchmate is the consistancy of reproducing multiple items.


With the housings made I used them as a templet for the cut.


I welded the ring to the body first. There is a sheet metal ridge near the tailgate that got in the way of the welder tip if I welded it later.


After welding and grinding.


I hope that fills the picture needs for a while. Enjoy.

[_Ogre]

Originally Posted by Stepside Jim

Lol, would you get to the point.

ogre's are known for being subtle
nice tail lite mod
but we've still only seen the butt of your truck

[Stepside Jim]

I know everybody says this....but, thanks for the encouraging replies.

Most of you also have build threads and know rebuilding these old vehicles can wear on one's patience over time. Having a community with the same interests sure helps keep the momentum moving forward.

I have many different projects going on, most do not involve whole truck pictures. I'll move to changing the rear springs to the one's that lower the rear end, they have a couple whole truck pictures.

With the front change to independant suspension back in the 80's, the front dropped a couple inches. From what I can tell, they removed a couple leafs out of the rear to lower it to match the front. It did drop the rear but not enough for my liking.

I ordered the ones advertised as a 3" drop. Don't be fooled, I looked at the picture in the catalog for a long time, I couldn't see how it was gonna happen. Plus I didn't want a full 3" drop anyway, so I figured I'd be happy with a less than3" drop.

The design is great, they simple rolled the spring bushing eye the opposite direction on the rear or the leaf spring. This altered the rear of the spring a couple inches.

The front of the spring stayed the same however. Since the axle is located in the middle of the bushing eyes, the the drop is only a little over an inch. The front is still at the same pivot point.


This pic is with the old springs, even with the couple of leafs missing.


This next pic is after the spring change. Just installing the new leafs did not give me this much drop. I wanted 2 ", the new leafs gave me almost 1 1/2". Keep in mind, if the old leafs already had a couple leafs missing, the change change would be greater.

I eneded up making some longer shackles to get another 5/8" further drop. Know this, in order to get 5/8" drop from the shackles, I had make them 1 1/4" longer.

[Northern lights]

Originally Posted by Stepside Jim

This pic is with the old springs, even with the couple of leafs missing.

What kind and size of wheels are those?

[Chevette]

Nice design and great fab work on the tail lights. Lookin' good.

[Kim57]

Real nice work on the tail lights.
Kim

[DesertCat]

Goes perfectly! Knocked that one outta the park, well done!

[Russell Ashley]

You do nice work. That's why I like this forum, lots of skills and ingenuity on display.

[Larry Lindley]

Nice like the tail lights looks like a good start/

[mknittle]

look good and the eyebrows are a nice touch!

[Kim57]

The new stance looks better. The new spring may settle a little over time.
Kim

[Indian113]

Finally a picture of the truck!! Only kidding you do good work and explain it so even a Dumb azz like me can understand it. Keep the pictures coming of this I think it will be a fine example of TF Trucks . Lookin Good

[ChuckDriver]

Sweet looking truck! Keep the pics coming!!

[Stepside Jim]

Originally Posted by Indian113

Finally a picture of the truck!! Only kidding you do good work and explain it so even a Dumb azz like me can understand it. Keep the pictures coming of this I think it will be a fine example of TF Trucks . Lookin Good

I am chuckling on this end, does the "TF" mean Task Force?

[Indian113]

Originally Posted by Stepside Jim

I am chuckling on this end, does the "TF" mean Task Force?

Yep,that's what it means!!

[Stepside Jim]

Originally Posted by Indian113

Yep,that's what it means!!

Great, I didn't know about the Task Force until a couple months ago.

I love watching old car commercials. I have some tapes and DVD's. One of the last DVD's I bought had a long commercial from 1957.

It was based on a fleet of 57 Chevy trucks making what's called the Alcan run. Had I not seen that, I would have no idea of the task Force. Good stuff.

Also, I'm glad you like my desciptive posts, I have a build thread for a Willys truck going also. It began as a showing thread and has turned into a teaching thread. It's been very satisfying. I suppose I've carried the same narrative writings to this thread also.

I didn't have these next pics loaded into photobucket before. Sorry to say, I'm on dial-up, it takes forever to load pics.

This picture is of the day we started working on it. Don't be fooled by how nice it looks. As I mentioned before, it was all redone years ago, it just wasn't properly redone.


I will say however, I am very fortunate to start with a truck that is complete.

My intent was to give dad one fun truck. Something that was everyday reliable, yet had an aggressve attitude and plenty of power to make him smile from ear to ear. He had a 327 that had issues, right here I've taken out the 327 and fitting a 396 in it's place.

[_Ogre]

Originally Posted by Stepside Jim

does the "TF" mean Task Force?

"Too Fine"
thanks for posting a pic of the truck
nice looking truck, good start for your project

[Stepside Jim]

Well, now that I think about it, it was amost 2 years ago to the day I took this picture. I had just got the engine assembled to this point when I got the call that dad passed away.


So the engine was 80 percent assembled, and much of the body work was smoothed. I lost my interest, my focus was gone. The truck sat for a year and a half. I had another truck that needed work so I worked on it and the 57 gathered dust.

Other than the pictures of the redesigned taillights that I posted earlier, all the others are from 2 years ago.

Now we're up do date, at least the last few months. This Chevy has become my only focus. Being single, I can do that without getting in trouble.

One issue I had was to go back to the original rear bumper, so I ordered one along with the original brackets.

I mounted the bumper then stood back and scratched my head. Are you kidding me, that thing sits so far back it doesn't look like a part of the truck. Plus it's too low.


I removed a section out of the brackets, then realized I wanted to build the filler panel between the bed and the bumper. I needed about 3/8" space. Welding a bead on the bead I bridged the space to hold the bumper in place while I made the panel. Now it's time to get the brackets back together.


Once the gap has been filled.


Time to get it looking original.


Looking good and the bumper is exactly where I want it to be.


Same procedure for the ones that go to the sides.


The welding and grinding is done.

[Fat Mike]

You have some excellent welding skills and even better finishing skills. Looks great!