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Old 06-03-2008, 01:10 PM   #1
Lane
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Check out his home-made power steering swap job

I meant THIS home-made job...

When I bought the truck I noticed - even just pushing it around - how the steering felt kind of funky. Started tearing into it and found this beauty:



The hole behind it:



Starting the repair:



Finished - with the CPP kit: Not having the original holes to use as guides that the CPP kit calls for made it interesting..



Last edited by Lane; 06-03-2008 at 08:18 PM.
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Old 06-03-2008, 01:59 PM   #2
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Re: Check out his home-made power steering swap job

That's incredible...

Rg
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Old 06-03-2008, 02:15 PM   #3
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Re: Check out his home-made power steering swap job

WOW!
what a mess, your fixed her up right nice though, kudos!!
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Old 06-03-2008, 02:30 PM   #4
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Re: Check out his home-made power steering swap job

One of mine used old lugnuts to space it off.

Scary!
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Old 06-03-2008, 02:39 PM   #5
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Re: Check out his home-made power steering swap job

The funny thing is, he had the right idea. The frame is not strong enough to support the torque of the PS gear and so he 'gussetted' it.

Unfortunately, after he did that, what little was left of the frame was probably weaker than it was originally.

Nice job on your repair though
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Old 06-03-2008, 02:50 PM   #6
Lane
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Re: Check out his home-made power steering swap job

Quote:
Originally Posted by Rogue 64 View Post
One of mine used old lugnuts to space it off.

Scary!
Yeah - there were some lugnuts in this deal too...
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Old 06-03-2008, 03:35 PM   #7
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Re: Check out his home-made power steering swap job

I just saw a frame that had no spacers, they just tightened the front bolts first then the back so the gear box was cock-eyed. people do some crazy chit
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Old 06-03-2008, 03:59 PM   #8
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Re: Check out his home-made power steering swap job

Thanks for sharing, that was one major bodge up

Cool repair.

Steve.
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Old 06-03-2008, 04:08 PM   #9
raggedjim
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Re: Check out his home-made power steering swap job

Lane, what are you supporting with the bricks? They make horrible jack stands... I used to use concrete blocks and about got crushed doing it...

Rg
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Last edited by raggedjim; 06-03-2008 at 04:09 PM.
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Old 06-03-2008, 04:30 PM   #10
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Re: Check out his home-made power steering swap job

He didn't try welding the box on the frame?

Seriously, let me ask some questions about what you have done. I think I am seeing an unwelded crack in your repair. If so, take off the new box and fix it now. Drill a hole at the very end of the crack, then bevel the edges and weld on both sides.

Also, are the plates under the box sitting flat against the frame? If not, grind the welds while you have things apart.

I would also recommend either welding the plates to the frame or locally boxing the frame. If you box, leave things open enough to unbolt the steering gear.

I would also give a lot of thought toward sending the frame out for straightening before mounting any sheet metal.
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Old 06-03-2008, 04:39 PM   #11
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Re: Check out his home-made power steering swap job

with this kit, does the box only mount with 3 bolts?
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Old 06-03-2008, 05:16 PM   #12
Lane
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Re: Check out his home-made power steering swap job

Quote:
Originally Posted by raggedjim View Post
Lane, what are you supporting with the bricks? They make horrible jack stands... I used to use concrete blocks and about got crushed doing it...

Rg
I was using them when I was test-fitting the I6 before I got the 5.3 that's in it now. Can't remember why I was using bricks for that purpose though.. lol
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Old 06-03-2008, 05:45 PM   #13
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Re: Check out his home-made power steering swap job

Quote:
Originally Posted by joe231 View Post
I just saw a frame that had no spacers, they just tightened the front bolts first then the back so the gear box was cock-eyed. people do some crazy chit
all fun n games until you cant steer or stop

Nice work on the fix, Lane
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Old 06-03-2008, 06:38 PM   #14
Lane
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Re: Check out his home-made power steering swap job

Quote:
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with this kit, does the box only mount with 3 bolts?
No - it has four, but one goes in from a different side.
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Old 06-03-2008, 07:12 PM   #15
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Re: Check out his home-made power steering swap job

Quote:
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No - it has four, but one goes in from a different side.
i see 4 bolts, but only 3 go to the box, and the 4th is only bolted to the bracket, what about the 4th box hole???
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Old 06-03-2008, 08:20 PM   #16
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Re: Check out his home-made power steering swap job

Wow what a mess that was. Nice job fixing it.
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Old 06-03-2008, 08:32 PM   #17
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Re: Check out his home-made power steering swap job

Nice job Lane. I had to do something similar on my 77, but at least there was no P.O. to mess things up! I welded a heavy backing plate behind the original side rail, because these trucks (73-87) are known for cracking at this location.

But, like Fred said, if that one seam isn't welded, fix it now.
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Old 06-03-2008, 08:40 PM   #18
Lane
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Re: Check out his home-made power steering swap job

Quote:
Originally Posted by Fred T View Post
He didn't try welding the box on the frame?

Seriously, let me ask some questions about what you have done. I think I am seeing an unwelded crack in your repair. If so, take off the new box and fix it now. Drill a hole at the very end of the crack, then bevel the edges and weld on both sides.

Also, are the plates under the box sitting flat against the frame? If not, grind the welds while you have things apart.

I would also recommend either welding the plates to the frame or locally boxing the frame. If you box, leave things open enough to unbolt the steering gear.

I would also give a lot of thought toward sending the frame out for straightening before mounting any sheet metal.
Yes - the plate was welded to the frame. The spot you're pointing to is a slightly ground down weld. The plate under the box is very snug against the frame - and the one on the other side is pretty snug. I could probably do more grinding to flush it up more. I do plan on welding the plates to the frame, but hadn't thought about boxing the frame there - which is a good idea, and I'll probably do that too.

I've measured the frame front and back and it is pretty square - for such an old truck. All my measurements were within a 1/4" or so, and only in a couple of places was that far off. Not sure what the factory tolerances were, but I bet it's close. I may have it looked at anyway, just to be sure.

Thanks for the comments.
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Old 06-03-2008, 08:46 PM   #19
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Re: Check out his home-made power steering swap job

Quote:
Originally Posted by joe231 View Post
i see 4 bolts, but only 3 go to the box, and the 4th is only bolted to the bracket, what about the 4th box hole???
The 4th box hole is bolted/threaded to the outer plate - and hangs below the frame rail just a little. Had to go out to the garage and look at it again.. lol It's been a few months...

Last edited by Lane; 06-03-2008 at 09:05 PM.
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Old 06-03-2008, 10:08 PM   #20
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Re: Check out his home-made power steering swap job

Hey I've seen that work before is that from Bob Chopenhack's shop?? Jerry
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Old 06-04-2008, 01:05 AM   #21
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Re: Check out his home-made power steering swap job

Quote:
Originally Posted by Lane View Post
The 4th box hole is bolted/threaded to the outer plate - and hangs below the frame rail just a little. Had to go out to the garage and look at it again.. lol It's been a few months...
oh, cool. makes sense now, lol.
thanks
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Old 06-04-2008, 09:36 AM   #22
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Re: Check out his home-made power steering swap job

Before boxing that are, I would recommend a verticle plate welded in there as well...up and down, inside the frame rail between the bolts.

Weld up the entire plate, then box in....otherwise it looks good.
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Kinda like this....sorry my 3D paint skills are not all that !!
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Old 06-04-2008, 10:47 AM   #23
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Re: Check out his home-made power steering swap job

Good idea - too.

Glad I posted this.. I think.. lol
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Old 06-04-2008, 09:29 PM   #24
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Re: Check out his home-made power steering swap job

I'm glad I read this post. I knew about the spacers, but didn't consider boxing. Ya'll saved me cause I hope to be painting my frame this summer.
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