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Old 10-13-2009, 01:32 PM   #5
markeb01
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Join Date: Feb 2007
Location: Spokane Valley, WA
Posts: 8,356
Re: Brakeline Help

If you've never used bendable green/black stuff before, I'd suggest buying a small piece to test for bending and flaring. On paper it sounds great. Corrosion resistant, easy to form, etc. Some people swear by it, but I'm not one of them.

I've never tried bending it by hand, since I have commercial grade roller tubing benders. In 40+ years of forming hard lines this is the only material I've ever had fold over and kink in the middle of a bend (several times), while using a roller bender.

I was also unable to form a usable flare. Each time the flare came out off center and appeared it would fracture if tightened. It took some shopping but I finally found a supply of the old galvanized steel tubing. Nice tight bends, no kinks, and perfect flares every time. If you have a different technique or equipment perhaps it would work fine. They obviously sell a lot.

Just something to consider. Here's how the old style turned out:
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