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Old 10-23-2009, 01:01 AM   #1
1968CHEVYC10
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Rusty Bolts?

whats the best way to get undone rusty corroded bolts without grinding them off?
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Old 10-23-2009, 01:14 AM   #2
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Re: Rusty Bolts?

Heat the nut to red hot with a torch, then use an impact to remove.
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Old 10-23-2009, 07:48 AM   #3
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Re: Rusty Bolts?

heat the object that the bolt is threaded into. Heat all around the bolt, not the bolt. If you heat the bolt it is going to expand in the hole. It will probably get brittle if you heat it to red hot. Any good penetrating oil may help, some people heat the bolt a little and melt some kind of wax on it. I guess the wax will penetrate the threads, don't know never tried that one.
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Old 10-23-2009, 08:02 AM   #4
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Re: Rusty Bolts?

Rusty Bolts!!?? last I heard he was a late-night DJ in upstate New York .
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Old 10-23-2009, 08:39 AM   #5
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Re: Rusty Bolts?

i like to sray them with pb blaster or gibbs oil loads of stuff you cant safely put a torch on sso i'll just try to loosen with a breaker bar turn counter clockwise a turn or two then clockwise a bit to clear threads slow but sure// on some bolts the easy way is just to use a real big breajker bar and turn clockwise to ssnap them off
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Old 10-23-2009, 08:50 AM   #6
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Re: Rusty Bolts?

1 st PB blaster them
2nd use a drift punch and hammer and smack it a couple times.to break the rust loose
3rd1/2 turn left 1/4 turn right until it comes out,
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Old 10-23-2009, 06:32 PM   #7
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Re: Rusty Bolts?

As some have recommended, I've over tightened some of my 'burb bed bolts until they snapped...
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Old 10-23-2009, 06:35 PM   #8
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Re: Rusty Bolts?

I just discovered aero kroil. At $13 a can I choked but it works much better than pb blaster. I use kroil, heat, and an impact, one at a time until it comes apart.
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Old 10-23-2009, 06:44 PM   #9
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Re: Rusty Bolts?

I used a dremel to grind a line in the nut, then stick a flathead screwdriver in it and twist blowing it apart...bolt pops right out...
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Old 10-23-2009, 06:49 PM   #10
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Re: Rusty Bolts?

Quote:
Originally Posted by eric67m View Post
I just discovered aero kroil. At $13 a can I choked but it works much better than pb blaster. I use kroil, heat, and an impact, one at a time until it comes apart.
I use that stuff and swear by it. I have a can in the cellar, the shed, at work!
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Old 10-23-2009, 09:43 PM   #11
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Re: Rusty Bolts?

A trick i learned is to heat the nut than hit it with cold water in a spry bottle.
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Old 10-23-2009, 10:17 PM   #12
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Re: Rusty Bolts?

go buy your self a six pack of coca cola and pour coke over every rusted bolt wai a few minutes then watch it come right off...unbelievable....
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Old 10-23-2009, 10:30 PM   #13
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Re: Rusty Bolts?

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Originally Posted by big_al_71 View Post
go buy your self a six pack of coca cola and pour coke over every rusted bolt wai a few minutes then watch it come right off...unbelievable....
With whiskey or just the coke
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Old 10-24-2009, 12:58 AM   #14
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Re: Rusty Bolts?

thanks yall for all the info, I guess I'll try some of everything.
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Old 10-24-2009, 03:29 AM   #15
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Re: Rusty Bolts?

I made a discovery. I tried Liquid wrench in the spray can. It worked OK but nothing special. Then I bought Liquid Wrench liquid in the little dropper bottle at NAPA. Stuff works ten times better than the spray version. How I do it is to drop some Liquid Wrench on the threads, the wait about a half hour, then take a ball peen hammer and bop it a couple of times. Then I take a big, ugly Craftsman 1/2" knuckle buster, swear a bunch and that usually gets it off. If it doesn't, then I try new swear words!
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Old 10-24-2009, 11:19 AM   #16
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Re: Rusty Bolts?

Quote:
Originally Posted by big_al_71 View Post
go buy your self a six pack of coca cola and pour coke over every rusted bolt wai a few minutes then watch it come right off...unbelievable....
Just think of what it does to your stomach and kidneys...

I use PB blaster and a torch. If that doesn't work, an air chisel and off they come.
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Old 10-24-2009, 11:49 AM   #17
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Re: Rusty Bolts?

A screw style "Nut Splitter" can be pretty handy sometimes. It may not be the best choice in every case, but they do work very well.
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Old 10-24-2009, 02:04 PM   #18
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Re: Rusty Bolts?

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Originally Posted by Thealien View Post
I use that stuff and swear by it. I have a can in the cellar, the shed, at work!
I have to say Kroil as well. I spray it the night before or a few days before and it helps a lot. All the mentioned mechanical ways to remove are good as well.
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Old 10-24-2009, 04:49 PM   #19
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Re: Rusty Bolts?

treat first with rust penetrant and let sit.

if that doesn't work....heat it up with map gas and then cool it rapidly with a squirt bottle (water). try that several times. this shock technique has helped my dad on countless projects.
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Old 10-24-2009, 07:41 PM   #20
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Re: Rusty Bolts?

1st, Kroil is great, Expensive though, but you get what you pay for. 2nd a torch to heat it (I presume you don't have an Oxy-Acetylene set up) Mapp Gas might do it if the nut is not too big,(Propane will likely not get hot enough), A screw type nut buster if you can get on it, lastly a good old fashion chisel.
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