cutting door glass frame - The 1947 - Present Chevrolet & GMC Truck Message Board Network

greystoke · 07-22-2010, 11:16 AM

Hey guys,
A member on this forum cut his door frame towards where the angle is in order to get a little more clearance where the curve of the frame meets the cab. Could you if you read this please post what you did again. Much appreciated!!

greystoke · 07-22-2010, 07:14 PM

Ttt

gkesseru · 07-22-2010, 07:29 PM

I had the same problem and my body-man friend told me about using hydraulics to move the top corner. I got an idea and put a board vertically outside of the window frame and gave it one good whack forward with a mini-sledge. Moved it just right.

glock35ipsc · 07-22-2010, 08:05 PM

Was it me? I cut mine on the upper rear curve of my 68. If so, I'll post up some pics after dinner.

glock35ipsc · 07-22-2010, 08:12 PM

I ate fast.

Tested the process on the other side before I did it in the new doors:

sdailey · 07-22-2010, 09:49 PM

Bob,

How much material did you take out when you made the cut? I ask because I run into the same problem on my repop door that I recently mocked up. The gaps and body lines are perfect. I'm just having issues with the window frame. I even drilled out the spot welds on the frame and tapped the frame down lower into the door, but it didn't help alot.

greystoke · 07-23-2010, 12:22 AM

yes it was you Glock...I thought it was Kevin. Thanks for replying and showing us what you did. Seems like an excellent way to fix this common problem. Sdailey, 1/8" is the information you seek

jlaird · 07-23-2010, 06:56 AM

Thanks greystoke! Gotta love these boards! Man, that looks like the perfect solution to this problem. I was at a big car show this past weekend and almost every truck was the same way...tight in that curved corner. I will probably try this and post pictures. Thanks again.

sdailey · 07-23-2010, 08:35 AM

Quote:

Originally Posted by greystoke

yes it was you Glock...I thought it was Kevin. Thanks for replying and showing us what you did. Seems like an excellent way to fix this common problem. Sdailey, 1/8" is the information you seek

Thank you Sir.

greystoke · 07-23-2010, 10:01 AM

your more than welcome guys and I love the little finish you put on the hood hinges jlaird, I'm going to copy that on my truck.

glock35ipsc · 07-23-2010, 10:18 AM

Yup, it was about 1/8", about the width of a well worn Sharpie tip!

As little material as it was, it made a HUGE difference!! And with such little material removed, at has zero effect on how the window operates or sits in the rubber.

Shannon (and jlaird) - Yours looks exactly how mine did when I first hung them. As for where to cut, I just eyeballed a spot right in the middle of the curve from where the gap started to open up on each end, and made the cut there. Cleaned up the cuts and prepped for welding, then used a variety of vice grips and slide clamps to hold things in place while I tacked it, then pulled them off to weld. I used a cutoff wheel to clean up the welds in the corners where a flapper wheel couldn't get.

sdailey · 07-23-2010, 02:13 PM

Thanks Bob. The pictures are great. I guess I'll be cutting my doors then.

Just another example of how great this board and its members are.

07-22-2010, 11:16 AM	#1
greystoke Registered User Join Date: Jul 2008 Location: Buckeye, Arizona Posts: 694	cutting door glass frame Hey guys, A member on this forum cut his door frame towards where the angle is in order to get a little more clearance where the curve of the frame meets the cab. Could you if you read this please post what you did again. Much appreciated!! __________________ "Fear makes the wolf look bigger" http://67-72chevytrucks.com/vboard/s...d.php?t=305629

07-22-2010, 07:14 PM	#2
greystoke Registered User Join Date: Jul 2008 Location: Buckeye, Arizona Posts: 694	Re: cutting door glass frame Ttt __________________ "Fear makes the wolf look bigger" http://67-72chevytrucks.com/vboard/s...d.php?t=305629

07-22-2010, 07:29 PM	#3
gkesseru Registered User Join Date: Dec 2009 Location: California, Maryland Posts: 544	Re: cutting door glass frame I had the same problem and my body-man friend told me about using hydraulics to move the top corner. I got an idea and put a board vertically outside of the window frame and gave it one good whack forward with a mini-sledge. Moved it just right. __________________ 72 Fleet (died) 78 Step (sold) 55 Step named Fred (sold) 00 F150 68 Step (named El Scorcho by PO) Build thread for the new El Scorcho http://67-72chevytrucks.com/vboard/s...d.php?t=392932

07-22-2010, 08:05 PM	#4
glock35ipsc Next project: 1970 K10 Join Date: Feb 2004 Location: Fort Collins, Colo 80524 Posts: 6,684	Re: cutting door glass frame Was it me? I cut mine on the upper rear curve of my 68. If so, I'll post up some pics after dinner. __________________ *Bob* 1970 Chevy K10 LWB "Goldie" 350/TH350 *next project!!* 1981 Chevy C10 LWB 355/TH350 - My son's truck LS SWAP FORUM! Tons of LS swap info here! PLEASE CLICK HERE TO SUPPORT THE GREATEST BOARD ON THE NET! CLICK HERE FOR THE FAQ INDEX by KRUE

07-22-2010, 08:12 PM	#5
glock35ipsc Next project: 1970 K10 Join Date: Feb 2004 Location: Fort Collins, Colo 80524 Posts: 6,684	Re: cutting door glass frame I ate fast. Tested the process on the other side before I did it in the new doors: __________________ *Bob* 1970 Chevy K10 LWB "Goldie" 350/TH350 *next project!!* 1981 Chevy C10 LWB 355/TH350 - My son's truck LS SWAP FORUM! Tons of LS swap info here! PLEASE CLICK HERE TO SUPPORT THE GREATEST BOARD ON THE NET! CLICK HERE FOR THE FAQ INDEX by KRUE Last edited by glock35ipsc; 07-22-2010 at 08:12 PM.

07-22-2010, 09:49 PM	#6
sdailey The Few, The Proud Join Date: Jun 2007 Location: Ball Ground, Georgia Posts: 1,830	Re: cutting door glass frame Bob, How much material did you take out when you made the cut? I ask because I run into the same problem on my repop door that I recently mocked up. The gaps and body lines are perfect. I'm just having issues with the window frame. I even drilled out the spot welds on the frame and tapped the frame down lower into the door, but it didn't help alot. Attached Images __________________ Shannon

07-23-2010, 12:22 AM	#7
greystoke Registered User Join Date: Jul 2008 Location: Buckeye, Arizona Posts: 694	Re: cutting door glass frame yes it was you Glock...I thought it was Kevin. Thanks for replying and showing us what you did. Seems like an excellent way to fix this common problem. Sdailey, 1/8" is the information you seek __________________ "Fear makes the wolf look bigger" http://67-72chevytrucks.com/vboard/s...d.php?t=305629 Last edited by greystoke; 07-23-2010 at 12:34 AM.

07-23-2010, 06:56 AM	#8
jlaird Senior Member Join Date: May 2004 Location: johnstown, NY Posts: 2,393	Re: cutting door glass frame Thanks greystoke! Gotta love these boards! Man, that looks like the perfect solution to this problem. I was at a big car show this past weekend and almost every truck was the same way...tight in that curved corner. I will probably try this and post pictures. Thanks again.

07-23-2010, 10:01 AM	#10
greystoke Registered User Join Date: Jul 2008 Location: Buckeye, Arizona Posts: 694	Re: cutting door glass frame your more than welcome guys and I love the little finish you put on the hood hinges jlaird, I'm going to copy that on my truck. __________________ "Fear makes the wolf look bigger" http://67-72chevytrucks.com/vboard/s...d.php?t=305629

07-23-2010, 10:18 AM	#11
glock35ipsc Next project: 1970 K10 Join Date: Feb 2004 Location: Fort Collins, Colo 80524 Posts: 6,684	Re: cutting door glass frame Yup, it was about 1/8", about the width of a well worn Sharpie tip! As little material as it was, it made a HUGE difference!! And with such little material removed, at has zero effect on how the window operates or sits in the rubber. Shannon (and jlaird) - Yours looks exactly how mine did when I first hung them. As for where to cut, I just eyeballed a spot right in the middle of the curve from where the gap started to open up on each end, and made the cut there. Cleaned up the cuts and prepped for welding, then used a variety of vice grips and slide clamps to hold things in place while I tacked it, then pulled them off to weld. I used a cutoff wheel to clean up the welds in the corners where a flapper wheel couldn't get. __________________ *Bob* 1970 Chevy K10 LWB "Goldie" 350/TH350 *next project!!* 1981 Chevy C10 LWB 355/TH350 - My son's truck LS SWAP FORUM! Tons of LS swap info here! PLEASE CLICK HERE TO SUPPORT THE GREATEST BOARD ON THE NET! CLICK HERE FOR THE FAQ INDEX by KRUE Last edited by glock35ipsc; 07-23-2010 at 10:19 AM.

07-23-2010, 02:13 PM	#12
sdailey The Few, The Proud Join Date: Jun 2007 Location: Ball Ground, Georgia Posts: 1,830	Re: cutting door glass frame Thanks Bob. The pictures are great. I guess I'll be cutting my doors then. Just another example of how great this board and its members are. __________________ Shannon



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