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Old 03-30-2013, 09:41 PM   #1
MP&C
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D5 Cat Dozer

So today I got a phone call, and long story short, needed to do some metalshaping for a Caterpillar D5 dozer. No, really! The last time this same mishap occurred was over ten years ago in my back yard. It seems dirt/mud gets packed between the stump pan and the oil pan, until a hole rusts through the oil pan. Last time Paul bought a new oil pan, but it sounded like he needed to use the dozer this week, so he brought it over for repair..











The heat marking is where he was attempting to braze it closed, with little success. Calipers showed the pan to be 14 ga, and I just happened to have some in stock. I've used the bead roller before to form a radius, but never on metal this thick before. This will be a good test of the fancy 75A durometer skateboard wheel to see how well it works.











Took a few passes, but worked real nice. Now for a relief cut and a weld...























Rust hole removed, patch trimmed and fitted, then welded in place..











.....and Paul cleans it up for paint..





You never know what you see over here in the shop...
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Old 03-30-2013, 11:06 PM   #2
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Re: D5 Cat Dozer

Looks great! Love to see more pics or info on how you cut the rounded corners.
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Old 03-30-2013, 11:39 PM   #3
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Re: D5 Cat Dozer

The rust was rough cut out with a 3" x .035 cutoff wheel, then the blue die grinder shown there has a 1-1/2 diameter drum sander on it, used it to dress the radius edges in the cutout on the pan, the patch was rough cut on the band saw and dressed with a roloc disc...
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Old 03-31-2013, 07:16 PM   #4
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Re: D5 Cat Dozer

Looks like a good job.It would be nice if he had time to get iit powdercoated so it wouldn't happen again.
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Old 03-31-2013, 09:32 PM   #5
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Re: D5 Cat Dozer

Amazing skills!
Posted via Mobile Device
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Old 04-02-2013, 11:26 AM   #6
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Re: D5 Cat Dozer

Quote:
Originally Posted by PanelDeland View Post
It would be nice if he had time to get iit powdercoated so it wouldn't happen again.

Nice job !

A good wash out with a pressure washer once in a while would prevent it, We do it to our skid loaders for that reason......
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Old 04-03-2013, 06:27 PM   #7
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Re: D5 Cat Dozer

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Originally Posted by 72BlckButy View Post
Amazing skills!
Posted via Mobile Device
agreed, sometimes these posts just make me realize how insignificant I really am..
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