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Old 11-26-2003, 02:56 PM   #1
lofat
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Question heat - cooked my catalytic converter

about two weeks ago i noticed that the pipe out of the back of the catalytic converter had come loose. so today i take it to the muffler shop and we get it up and take a look under and you can see that it is cooked.

first thing is we notice the guy who owned the truck before me had them put 1 3/4" connector on the right portion of the Y pipe but also that the catalytic converter is a piece of sh*t. it's tiny and definitely wrong for that vehicle.

but the main issue is the heat. now i have never seen my heat gauge even hit the half way mark. usually once warmed up it hovers around 1/4 to 2/5 of the way. it doesn't seem like it runs too hot. never overheated even in the bumper to bumper traffic in the hot CA afternoon commute. fluids are all good too.

so is this new thermostat time or what....


i am at a loss, but this guy does really nice work, and the last thing i want to do is cook it again.

any ideas are appreciated.

Cheers,
scott
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Old 11-26-2003, 04:35 PM   #2
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hollow out the bad boy and just hook the exhaust together
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Old 11-26-2003, 04:43 PM   #3
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Quote:
Originally posted by old Rusty C10
hollow out the bad boy and just hook the exhaust together
Don't think he can get away with that, being in Cali.
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Old 11-26-2003, 04:45 PM   #4
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not till 2006
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Old 11-26-2003, 05:03 PM   #5
swervin ervin
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I cooked a muffler that was too close to the cat once. It was a Dynomax Superturbo. That thing got so hot, it busted the seam. The fiberglas mat inside was nothing but crystals.

I suggest you make sure you are not running too rich. If raw fuel vapors reach the cat, it will overheat it in a hurry. When you start modding these trucks with cats, it's a touchy thing. You have to make sure you have a good ignition system and the fuel is right. It took me many hours of tuning to get my combination to where it worked good.

Also, a good cat is real important. Don't try to get by with a cheap one. It won't last.
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Old 11-26-2003, 05:07 PM   #6
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right on mike, - i think i am running too rich. i know in the mornings it will start right up and then putter out if i give it too much gas in the first 30 seconds or so. also there is a half second of hesitation when i gun it as well.

does it seem odd that the temp guage hovers so low?
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Old 11-26-2003, 05:52 PM   #7
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I don't know about your engine temp. You do have a thermosat, right? I run a 180 degree stat. It's critical to have the engine operating at the proper temps. If it's not, it will make the choke try to close some. If you run too cool of a stat, like a 160, all the sensors and switches don't fully open, causing it to run more rich. The TVS's work at 160 degrees.
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Old 11-26-2003, 06:28 PM   #8
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I work at a "muffler" shop and we see a lot of burned up cats. The reason has very little to do with engine temp but all to do with exhaust temps. Too lean of an exhaust cause heat in the exaust as well as unburned fuel! Ignintion timing that is stuck advanced can put a ton of heat in the exahust as well. Can the "muffler" shop analyze your trucks emission? that would be what I would suggest. good luck!
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Old 11-26-2003, 06:48 PM   #9
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I've melted 3 cats so far. I just left 2 of em on and let em melt away. I still passed emissions better then when the cats worked. You don't have AIR injection or even EGR do you? Im pretty sure thats why mine died, cause I have neither to inject cold air into the exaust to cool it down. When I only had the cats on and no exaust you could see the cats glowing bright red inside when I let off the gas ans was slowing down.
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Old 11-26-2003, 06:51 PM   #10
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good idea. this guy is an exhaust specialist. not sure if he has the equiptment but i'll run it by him. he seems like a real cool cat. actually gave me a ride home in his truck after i dropped mine off. never had that happen before. i got to see a few of the cars he was working on the lifts and he does really nice work.

now that you mention timing, every so often the truck likes to over run a little. mostly if it is hot, or been driving for a while. but it's not consistent.
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Old 11-27-2003, 01:35 AM   #11
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well, cool. my exhaust is fixed. i decided to stick with the single flowmaster for now. but he replaced everything from (and including) the cat forward. some fater pipes, minimal angles and still out before the tire. i noticed the response is much better.

now to tweek the carb and have the timing checked.

oh, is it normal to smell the welds after getting exhaust work done? i drove it a couple miles and when i parked it smelled like some one was mig welding.
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