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Old 05-23-2013, 05:08 PM   #1
JointTech
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mentally preparing for front suspension work

im replacing all my front steering/suspension parts.
tierods, control arms, ball joints, pitman, idler, coil springs

I know its not going to be easy getting the old stuff out. Im planning on soaking with pb blaster for a few days before starting.

The one thing Im not sure of is the control arms and or spring holders. Are they rivetted in? Am I going to have to use a cutoff tool for any of that stuff?

trying to mentally prepare for any scarey sparks im going to have to deal with.
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Old 05-23-2013, 07:05 PM   #2
54belair
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Re: mentally preparing for front suspension work

No cut off tools required!! Depending on condition--some kind of penetrating oil would be good.
Its not that bad of a job--just takes some time.
I replaced everything on mine this spring--the only thing I had trouble with was lower ball joints----and that was my fault for ordering them from a big truck supplier!&?--should have just gone to oriellys in the first place and got the correct part.
Replacing the springs is the hardest--just rent the correct compressors.
Good luck,,,
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Old 05-23-2013, 07:53 PM   #3
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Re: mentally preparing for front suspension work

Its not all that bad. Steering stuff is pretty straightforward. Lower ball joints aren't bad if you have or rent the right tool.

Pickle fork on a pneumatic hammer works well for the tie rod ends and the ball joints.
If the uppers re original they are riveted, so you will need to either chisel or grind those off. I used a chisel.

I didn't need a compressor for the springs, old ones were shot and 2" lowering springs fit right in. I just used my floor jack under the control arm.

I just did all of mine a few weeks ago---so its all fresh in my mind.
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Old 05-23-2013, 08:34 PM   #4
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Re: mentally preparing for front suspension work

BFH is the easiest way to separate ball joints from spindle. Pickle fork is biggest mistake people make. Soak it down with Gibbs Brand or PB Blaster the day before. Whack the crap out of the side of the spindle at the BJ and let the spring separate them from the spindle. Remember to leave the nut partially on to keep things from blowing apart.
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Old 05-23-2013, 08:39 PM   #5
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Re: mentally preparing for front suspension work

Did mine back in 99, no spring compressor, just used a floor jack..... the hardest part was the rivets that hold the upper ball joints in.... only had an electric drill back then
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Old 05-23-2013, 09:23 PM   #6
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Re: mentally preparing for front suspension work

If you're doing the control arms new don't worry about it.Just take them and have the ball joints pressed in before you install them.If you're reusing them and doing the bushings also have it all assembled at the machine shop(our local CARQUEST has one in house).Star now with the PB blaster or Kroil.By the time you do it everything should come off fairly easy.
This is like eating an elephant,just take one bite at a time.
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Old 05-23-2013, 09:45 PM   #7
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Re: mentally preparing for front suspension work

im trying to decide on new arms or just doing the bushings.
my parts house didnt see the full arms just the repair kits.
all the arms I see at brothers are for C10s which have the rubber bushings instead of the C20 style.

thanks for the tips guys. Gotta do the tankless water heater this weekend before my old water heater turns into a bomb so suspension will have to wait until next weekend.
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Old 05-23-2013, 09:55 PM   #8
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Re: mentally preparing for front suspension work

I did mine (3/4 ton) this spring. It wasnt hard, but it was dirty and time-comsuming. I found fully loaded comtrol arms on Rockauto. Dorman OEM. Everything else I used was Moog.

I spent an extra few bucks and bought new sleeves for the tie rods. That way I could set them like the old ones and the drive to the alignment shop was easy.

Be sure to chain the coils to the LCA before busting the ball joints off, and be careful to clock the springs correctly whe you put them back in. There is a notch in the control arm that the spring arm dead ends into.

Have fun!
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Old 05-23-2013, 09:58 PM   #9
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Re: mentally preparing for front suspension work

cant be any dirtyier than the transmission and brakes Ive been working on. I long for a little rust if I dont have to smell tranny fluid.
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Old 06-08-2013, 07:33 AM   #10
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Re: mentally preparing for front suspension work

Quote:
Originally Posted by MidLifer View Post
I did mine (3/4 ton) this spring. It wasnt hard, but it was dirty and time-comsuming. I found fully loaded comtrol arms on Rockauto. Dorman OEM. Everything else I used was Moog.

I spent an extra few bucks and bought new sleeves for the tie rods. That way I could set them like the old ones and the drive to the alignment shop was easy.

Be sure to chain the coils to the LCA before busting the ball joints off, and be careful to clock the springs correctly whe you put them back in. There is a notch in the control arm that the spring arm dead ends into.

Have fun!
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How did those dormans look/feel compared to the one you took out? same weight?
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Old 06-08-2013, 08:32 AM   #11
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Re: mentally preparing for front suspension work

Yep.
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Old 06-08-2013, 09:33 AM   #12
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Re: mentally preparing for front suspension work

I didn't notice is anyone mentioned to count turns when removing tie rods. Take notes of UCA shims used if any. Take notes of LCA cam position if applicable. The hardest part I've run into is separating ball joints; one was really stubborn. 66 PA required 1 5/16" socket. Find torque specs. Make sure PA is clocked correct. Check rag joint if applicable. Make sure lower ball joint zerk works correct; mine leaks around the 1" disc and I have yet to figure a fix.
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Old 06-08-2013, 10:37 PM   #13
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Re: mentally preparing for front suspension work

If you leave the shocks on you can disconnect the spindle from the lower ball joint first because the shock will hold the lca and spring in place, then you can support the lower control arm with a floor jack and go from there. and the rivets on the upper ball joints come off pretty easy with an air hammer...
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Old 06-09-2013, 12:53 AM   #14
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Re: mentally preparing for front suspension work

I just did my front end a few weeks ago. If you have original ball joints then plan on using a cutting wheel or something like that to cut the heads off the rivets on be upper ball joints. And the. Do yourself a favor and buy or rent a ball joint press. I tried to beat mine in and it didn't work. I know it's stupid to try but I didn't have a press
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Old 06-12-2013, 02:47 AM   #15
JointTech
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Re: mentally preparing for front suspension work

got all my new parts
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Old 06-12-2013, 05:49 AM   #16
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Re: mentally preparing for front suspension work

Well the first thing you did right was to buy good parts. Have fun!
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Old 06-25-2013, 12:02 AM   #17
JointTech
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Re: mentally preparing for front suspension work

man that was a nightmare. Started friday around 1 and just finished.

so ready to get away I didnt even get a picture of all the tierods and drag link installed.

If you have a place to do it and can go off and on when you feel like it I might try this again. Ill never do it in a parking lot waiting for the property managers to harrass me though.

The upper ball joints were a real nightmare. banged, cut, heated, air chisel and beat it some more before they finally came out of the control arms. Bottoms weren't bad at all with the rented press.

My compressor sucks so it was a minute hear and a minute there blasting all the spindles and control arms. took forever.

any hoo I still have to take it to the alignment shop because it turns farther to the right than the left and it drags a wheel on a tight turn. just from driving in the parking lot its 100x more responsive and stable now though. feels like a new truck.

I put in a new steering gear while I was in there as well. dont want to ever use a pickle fork again.
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