Rear end drain plud broken off - The 1947 - Present Chevrolet & GMC Truck Message Board Network

tjvending · 07-08-2013, 09:02 PM

How does one fix a broken off drain plug in the rear? Rear has been leaking,I thoght it was the gasket, so I went to remove the drain plug ( Bolt head) it was so loose it fell off (probally already broken from P.O.)

PanelDeland · 07-08-2013, 09:46 PM

Take the back cover off so you can see what's behind it.Then drill it and use an easy out.If you're afraid you'll hit the gears when you punch thru cut a piece of tubing to fit over the drill bit so it will stop it when it punches thru.Then flush the insides really well to clear any debris and button it back up with clean gear oil.

68gmsee · 07-08-2013, 09:54 PM

Quote:

Originally Posted by tjvending

How does one fix a broken off drain plug in the rear? Rear has been leaking,I thoght it was the gasket, so I went to remove the drain plug ( Bolt head) it was so loose it fell off (probally already broken from P.O.)

Check with local auto parts stores for oversized drain plug. Some are self tapping. http://www.autozone.com/autozone/acc...er=257140_0_0_

Could also purchase a thread tap and retap the hole to a standard larger size.

68gmsee · 07-08-2013, 10:04 PM

Just hit me... Did you mean drain plug or fill plug? Most of these trucks didn't have a drain plug that I'm aware of. Had to remove the cover to drain and change axle oil/grease.

tjvending · 07-09-2013, 12:45 PM

Top fill plug

lazypineapple · 07-09-2013, 01:50 PM

leave it.
relocate it to the rear cover.

just a thought

Daner · 07-09-2013, 02:41 PM

If you move the fill hole to the rear cover make sure it is vertically in the same place.

I've never had much luck with ezouts and they are expensive to just snap off. I would weld a nut to the plug. Heat it up good with a torch. Then let it cool and spray some penetrating oil on it. It should come out.

JMac11 · 07-09-2013, 03:19 PM

Other than dirt or cross threading, the should not be much tension on what is left of the plug. I would remove the cover, drill through the piece of plug with about 1/4 drill bit, then work up in size. zEach time I would use an ease out or a left handed bit...... you might be surprised how easy it comes out

RichardJ · 07-09-2013, 03:58 PM

Are you sure you aren't talking about the vent?

07-08-2013, 09:02 PM	#1
tjvending Registered User Join Date: Oct 2007 Location: rockville, md Posts: 257	Rear end drain plud broken off How does one fix a broken off drain plug in the rear? Rear has been leaking,I thoght it was the gasket, so I went to remove the drain plug ( Bolt head) it was so loose it fell off (probally already broken from P.O.)

07-08-2013, 09:46 PM	#2
PanelDeland I am a Referee of life. Join Date: Jun 2000 Location: Greensboro N.C. Posts: 13,992	Re: Rear end drain plud broken off Take the back cover off so you can see what's behind it.Then drill it and use an easy out.If you're afraid you'll hit the gears when you punch thru cut a piece of tubing to fit over the drill bit so it will stop it when it punches thru.Then flush the insides really well to clear any debris and button it back up with clean gear oil. __________________ The 47-present Chevrolet and GMC Truck Message Board Network,it's owners,moderators,members,and associates of any type should not be held responsible for my opinion. You can't fix stupid,not even with duct tape. "My appearance is due to the fact that "GOD" does punish you for having too much fun!" Barrett-Jackson has perfected alchemy,they make rust into gold! "You can lead a horse to water but you can't saddle a duck" "Cleverly disguised as a 'Responsible Adult' "Sometimes your Knight in shining armor is just a retard in tinfoil"

07-08-2013, 10:04 PM	#4
68gmsee Active Member Join Date: Jul 2007 Location: Centrally located between Houston, Austin and Waco. BCS area. Posts: 7,947	Re: Rear end drain plud broken off Just hit me... Did you mean drain plug or fill plug? Most of these trucks didn't have a drain plug that I'm aware of. Had to remove the cover to drain and change axle oil/grease. __________________ 68 GMC 250/3 speed Saginaw p/b p/s 69 Chevy 350/350 currently in pieces still lookin for a cab 06 Trailblazer I just want a vehicle that I can work on, that won't talk to me, leave error msgs or keep track of how I drive...

07-09-2013, 12:45 PM	#5
tjvending Registered User Join Date: Oct 2007 Location: rockville, md Posts: 257	Re: Rear end drain plud broken off Top fill plug

07-09-2013, 01:50 PM	#6
lazypineapple Registered User Join Date: Apr 2010 Location: Granbury ,TX Posts: 268	Re: Rear end drain plud broken off leave it. relocate it to the rear cover. just a thought

07-09-2013, 02:41 PM	#7
Daner Registered User Join Date: Sep 2011 Location: Wildrose, North Dakota Posts: 300	Re: Rear end drain plud broken off If you move the fill hole to the rear cover make sure it is vertically in the same place. I've never had much luck with ezouts and they are expensive to just snap off. I would weld a nut to the plug. Heat it up good with a torch. Then let it cool and spray some penetrating oil on it. It should come out. __________________ Dane 67 Chevy Fleet 250/4 speed 1/2 ton 68 Chevy 250/4 speed 1/2 ton for parts 49 GMC Grain truck 235 1 1/2 ton 76 Chevy 350/4 speed 1/2 ton

07-09-2013, 03:19 PM	#8
JMac11 Registered User Join Date: May 2005 Location: Tallahassee Fl Posts: 773	Re: Rear end drain plud broken off Other than dirt or cross threading, the should not be much tension on what is left of the plug. I would remove the cover, drill through the piece of plug with about 1/4 drill bit, then work up in size. zEach time I would use an ease out or a left handed bit...... you might be surprised how easy it comes out

07-09-2013, 03:58 PM	#9
RichardJ Registered User Join Date: Apr 2010 Location: So Cal Posts: 1,470	Re: Rear end drain plud broken off Are you sure you aren't talking about the vent? __________________ '67 GMC 2500, 292, 4spd, AC



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