Door Disassembly and Assembly

[Ugly 61]

Can anyone give me the proper procedure for removing and replacing the window in the door for a 1972 PU. Any help would be appreciated.
Thanks Ugly 61

[Smokinhart]

Maybe still out on an old thread from LockDoc
But I had it saved to a file.
Good write up.

Door assembly
-
There are a couple of different thoughts on this but here is how I assemble mine.

Make sure you have the new felt window channel in the wing window. But do not install the felt channel around the top and down inside the rear of the door yet.

Insert the rear glass guide/channel into the door but don’t bolt it in place yet.

Install the door latch remote and window riser mechanisms if they have been removed.. (make sure the roller is in the track on the inside of the door)

Install the window. (you have to slide it toward the front to get it started into the roller guides) After you have the window installed roll it down, and slide it back toward the door latch. (make sure it doesn’t slide out of the track)

Insert the wing window lower bracket into the window opening from the inside of the door, about where the window and wing window meet. After it is inside the door rotate the wing window to it’s correct orentation and slide it down into place.

Put the three (I think) small flat head screws through the angled part of the door frame and into the wing window, then put the two ¼” machine screws through the bottom holes in the door inner panel and into the bottom bracket of the wing window.

Now slide the door window forward into the wing window channel.

Put the door window felt channel into the door frame starting at the top of the wing window and work your way around to the back. Be sure and push up on the felt channel as you go around the corner. Do not put it into the inside of the door yet.

Put the rear glass guide/channel up into place and put the ¼” machine screw in at the top by the door latch but do not tighten it up.

Insert the felt window channel down inside the door and press it into the remainder of the door frame and rear glass guide/channel. Push the rear glass guide/channel in against the window glass and put the two ¼” machine screws through the bottom holes in the door inner panel into the bottom bracket of the glass guide/channel. Now tighten all of the machine screws up and try the window to see how it works.

I hope I haven’t forgotten any steps in the process and if I have I hope someone points them out.

LockDoc