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Old 03-03-2004, 11:45 AM   #1
Brewski*
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What type of air powered sander to use when doing body work?

I bought an air compressor yesterday and there were several sanders to choose from. One is a orbital rotating (round) and one is a plam sander (square viberating type) and the other is like a palm sander but bigger in a rectangle shape. I was curious which one of these works best to remove/smooth/sand the paint on my truck.
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Old 03-03-2004, 12:03 PM   #2
paintpyro
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I'd say go with the DA(orbital rotating).
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Old 03-03-2004, 12:15 PM   #3
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ditto on the DA sander. I also use the air board a lot.
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Old 03-03-2004, 12:18 PM   #4
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I agree D/A Sander, air file, 12 pack
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Old 03-03-2004, 12:20 PM   #5
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what they said!! it's very hard to screw up with a DA sander bud
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Old 03-03-2004, 12:23 PM   #6
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The DA (or Dual Action) orbital rotating is better all around especially for finishing or prepping for paint. The dual action helps keep the amount of swirl marks to a minimum, where a high speed sander will remove material faster (and maybe even better) but will require additional sanding to smooth out the scratches. In my experience the grit of sand paper used and your sanding method (stroke, pressure, angle) makes a big difference, but the DA is more forgiving.

I got a DA for my first sander as I knew it would be more versatile.

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Old 03-03-2004, 01:44 PM   #7
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A couple things about a DA sander is that it does not produce that much heat and you can control the speeds at which you remove material. Look for one with the biggest pad. I believe the biggest you can get is an 8 inch. Be prepared to pay some money, so stay away from the cheap brands. Also make sure that you have a compressior that will produce enough air to run a DA sander. Most DA's use ALOT of air.
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Old 03-03-2004, 02:13 PM   #8
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You do have to be careful using a DA sander or your the side of your truck will look like something you could surf on with all the waves...... Try to keep it the sander flat on the flat body areas. Try to keep from using the edge of the sander as much as possible.
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Old 03-03-2004, 04:20 PM   #9
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BEFORE BUYING A SANDER !!!!!!!
find out how much air your compressor is capeable of providing, some sanders require ALOT and many home handyman compressors won't run them , MATCH THE SANDER TO YOUR AIR SUPPLY
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Old 03-03-2004, 05:32 PM   #10
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ok this is just an opion. the DA is great for doing alot of different sanding jobs, like sand down a whole truck for a paint, ect. but if your doing "mudd" work like filling in small dents or putting a patch in and you want your "mudd' work to come out stright and not looking like the ocean then you want that long flat board sander! oh and I also agree with Cdowns!
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Old 03-03-2004, 08:09 PM   #11
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Well somebody has to disagree...lol. Unless you have a really big compressor, I wouldn't even buy a DA. They really work a compressor...you will find yourself waiting for the compressor to catch up more than you are sanding. They are only really good for prep work BEFORE you start any body work...and a angle grinder with a sanding pad works much better for that. I would never touch a DA to any body filler. An air file is the best sander for body filler...if it won't work you will be much better off sanding it by hand....my 2 cents
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Old 03-03-2004, 11:41 PM   #12
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Got 5.5 HP Campbell Hausfield 150 lbs. of pressure, 22 gal tank.
I have a small electric palm sander from Porter Cable> I can use it for the flat stuff. I may try the orbital to start with. I can always use both if I need them later. Thanks for the input~!
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Old 03-03-2004, 11:50 PM   #13
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i use a 5 gallon paint stir stick wrapped in the paper of my choosing
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Old 03-04-2004, 02:41 AM   #14
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inline sander is best choice for Bondo/filler work ...
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Old 03-04-2004, 03:27 AM   #15
Cruiser71
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I use my 5hp 30 gallon tank Craftsman compresser. Its 16 years old but still works like a champ, unlike the "oil less" compressers at Wallmart and Costco today.

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