Idea for headliner backer board

[Super_Dave]

Originally Posted by echo7bravo

I am working on a 1986 K10 stepside for my son. There is no headliner or backer board. I know I can buy a ABS backer board from Brothers for about $200. However, my son and I are project oriented and thought about making our own.

What are everyone's thoughts about layering press and seal plastic wrap across the ceiling with excess over lapping the edges or where the headliner would stop. Then adding a layer of fiberglass to create a form. Does anyone think it would stay in place long enough to harden?

I was thinking of trying it. I would then trim the edges and drop it down. Could put it on a table top and add a second layer of fiberglass.

You might want to consider a product called Sintra. ( http://www.sintrapvc.com )

It's an expanded PVC sheet material. We use it in a broad array of applications. It comes in a variety of colors and thicknesses. It is easily cut, shaped, formed, glued, painted, etc.

It's water resistant. I makes an excellent backer for custom upholstery on door panels for instance (much better than MDF panels)... It's very light weight, yet strong. It's a lot easier, more forgiving, less expensive, and a lot cleaner to use than fiberglass.

It's readily available and comes in 4' x 8' and 5' x 10' sheets, as well as smaller sizes. Some suppliers will even cut the sheets down for you.

Give it looksee and you might be surprised. I have some small samples laying around and could send you a piece if you want. Send me a PM if you are interested.

More info. . .

http://www.tri-dee.com/Sintra%20shee...nformation.htm

These guys are about an hour from you. . .
(334)262-0703
577 Trade Center Street
Montgomery, AL 36108-2107
http://www.farcoplastics.com/product...5BPVC+FOAM%5D+

More info. . .

https://www.piedmontplastics.com/pro...pvc-foam-sheet