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06-11-2019, 11:56 PM
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#1 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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2004 1500HD Cummins Swap
So I got a customer that wanted me to put a 12v Cummins in his 04 chevy with a 6.0l and 4L80e. I like money so I said yes. Sometime regret it but its coming along kinda nicely. Started in December and Here is what is done so far and what is planned. Any input is helpful. Decided to start a thread as its getting closer and the real headaches will begin as far as wiring and such. Plan to use a stand alone trans ecm. Have not decided on which one so any real life experiences will be appreciated. Been looking at US Shift and COMPUSHIFT. So here it goes!!
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1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-11-2019, 11:59 PM
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#2 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Cummins out, 6.0 out
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1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 12:05 AM
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#3 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Engine mocked up to see if it will fit. then off to machine shop.
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 12:13 AM
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#4 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Mount pictures, Sorry not very organized pictures
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 12:18 AM
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#5 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Put the transmission back in its original spot. The engine mounts from the Dodge sat almost exactly on top the Chevrolet engine mount frame location. built mounts to bolt through Chevy frame mount and attached to the dodge mount. Sorry don't know what happen to those pictures. You can see them in the pictures to come that are finished.
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 12:24 AM
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#6 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Everything Painted and back in frame. Some oversight on how high the intake was on the grid heater. Had to lower the engine some more. Not happy about that. Makes the pan impossible to remove without lifting the engine up. Sorry no pictures of what I did to the pan before but ill put what I did to it soon. (Still work in progress.)
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 12:28 AM
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#7 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Initial set up. Forgot about the dipstick!!!!
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 12:38 AM
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#8 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Lowered engine mounts to clear intake of hood.
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-12-2019, 01:22 AM
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#9 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Some snow this past winter. Hes got a job to do and hes good at it!
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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06-17-2019, 06:48 PM
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#10 |
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Registered User
Join Date: Jul 2009
Location: Safford AZ
Posts: 34
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Re: 2004 1500HD Cummins Swap
Core support done. Hood Closes and front end put back on.
__________________
1967 Chevy c20 1969 Chevy K20 1972 Chevy K5, LS Swap 1972 Chevy C10 1985 Jeep Cherokee SBC, sm465, np205 with 1 tons 2012 Jeep JK |
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